标准解读
《GB/T 44841-2024 非合金及低合金铸铁焊接工艺评定试验》是一项国家标准,旨在为非合金及低合金铸铁材料的焊接过程提供一套系统的评价方法。该标准适用于通过不同焊接技术连接此类材料时,对焊接工艺进行评估和验证的情况。其主要内容涵盖了从试件准备、焊接参数设定到最终性能测试等多个方面的要求。
在准备阶段,标准详细规定了用于试验的母材种类及其化学成分要求,同时也指出了焊条或填充金属的选择依据以及预热温度等条件。这些前期准备工作对于确保后续试验结果的有效性和重复性至关重要。
关于焊接过程本身,《GB/T 44841-2024》给出了详细的指导原则,包括但不限于推荐使用的焊接方法(如手工电弧焊、气体保护焊等)、焊接电流与电压范围、行进速度等关键参数设置。此外,还特别强调了层间温度控制的重要性,这对于防止裂纹产生及其他缺陷形成具有重要意义。
完成焊接后,根据本标准要求,需要对焊缝区域实施一系列检测,主要包括外观检查、无损探伤(如射线检测、超声波检测)以及必要的机械性能测试(如拉伸强度、冲击韧性)。所有这些测试都是为了全面评估所采用焊接工艺的质量水平,并据此判断是否满足预期使用要求。
如需获取更多详尽信息,请直接参考下方经官方授权发布的权威标准文档。
....
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- 2024-10-26 颁布
- 2025-05-01 实施




文档简介
ICS
25.160.10
CCS
J33
中华人民共和国国家标准
GB/T44841—2024
非合金及低合金铸铁焊接工艺评定试验
Weldingprocedurequalificationtestfornon-alloyedandlow-alloyedcastirons
(ISO15614-3:2008Specificationandqualificationofweldingproceduresfor
metallicmaterials—Weldingproceduretest—Part3:Fusionweldingof
non-alloyedandlow-alloyedcastirons,MOD)
2024-10-26发布2025-05-01实施
国家市场监督管理总局发布
国家标准化管理委员会
GB/T44841—2024
目次
前言
·····································································································
Ⅲ
1
范围
··································································································
1
2
规范性引用文件
······················································································
1
3
术语和定义
···························································································
1
4
焊接方法
······························································································
2
5
预焊接工艺规程(pWPS)
··············································································
2
6
焊接工艺评定试验
····················································································
2
7
试件
··································································································
2
7.1
通则
······························································································
2
7.2
试件的形状和尺寸
···············································································
2
7.3
试件的焊接
······················································································
3
8
试验和检验
···························································································
3
8.1
试验内容
·························································································
3
8.2
试样的取样位置
·················································································
4
8.3
无损检测
·························································································
5
8.4
破坏检验
·························································································
5
8.5
焊接质量验收准则
···············································································
6
8.6
复试
······························································································
6
9
评定范围
······························································································
6
9.1
通则
······························································································
6
9.2
与制造商有关的条件
·············································································
6
9.3
与材料有关的条件
···············································································
6
9.4
焊接工艺通用规则
···············································································
8
9.5
不同焊接方法的具体要求
······································································
10
10
焊接工艺评定报告
·················································································
10
附录A(资料性)本文件与ISO15614﹘3:2008的技术差异及其原因
································
11
附录B(资料性)铸铁件的焊接工艺
································································
13
附录C(规范性)质量要求
··········································································
16
附录D(资料性)焊接工艺评定报告
································································
18
参考文献
································································································
22
Ⅰ
GB/T44841—2024
前言
本文件按照GB/T1.1—2020《标准化工作导则
第1部分:标准化文件的结构和起草规则》的规
定起草。
本文件修改采用ISO15614﹘3:2008《金属材料焊接工艺的规范和评定焊接工艺评定试验
第3
部分:非合金和低合金铸铁的熔焊》。
本文件与ISO15614﹘3:2008相比做了下述结构调整:
—增加了资料性附录A、附录B以及规范性附录C,将ISO15614﹘3:2008的附录A调整至
附录D。
本文件与ISO15614﹘3:2008相比存在技术差异,这些差异的条款已通过在其外侧页边空白位置的
垂直单线(|)进行了标示,附录A给出了相应技术差异及其原因一览表。
本文件做了下列编辑性修改:
—修改文件名称为《非合金及底合金铸铁焊接工艺评定试验》
—增加了资料性附录A、附录B;
—修改了ISO15641﹘3:2008中资料性附录A的格式,增加了报告内容(见附录D);
—增加了图3的标引符号说明。
请注意本文件的某些内容可能涉及专利。本文件的发布机构不承担识别专利的责任。
本文件由全国焊接标准化技术委员会(SAC/TC55)提出并归口。
本文件起草单位:中国机械总院集团哈尔滨焊接研究所有限公司、深圳市昊擎科技有限公司、宁波市
劳动安全技术服务有限公司、浙江永旺焊材制造有限公司、哈尔滨工业大学、中车唐山机车车辆有限公
司、抚顺市特种设备监督检验所、机械工业上海蓝亚石化设备检测所有限公司、江苏科技大学。
本文件主要起草人:姜英龙、钮旭晶、钟军平、徐玄、张赫、盛永旺、郭枭、何鹏、曹宇堃、
郭优、付文俊、王陆钊、张鹏、张小龙、孙祥广、苏金花、贾雅妮、胡庆贤。
Ⅲ
GB/T44841—2024
非合金及低合金铸铁焊接工艺评定试验
1范围
本文件规定了非合金及低合金铸铁熔化焊的焊接工艺评定试验方法和要求。
本文件适用于非合金及低合金铸铁与钢,或与其他非合金及低合金铸铁材料的焊接工艺评定试验。
2规范性引用文件
下列文件中的内容通过文中的规范性引用而构成本文件必不可少的条款。其中,注日期的引用文
件,仅该日期对应的版本适用于本文件;不注日期的引用文件,其最新版本(包括所有的修改单)适用
于本文件。
GB/T228.1金属材料拉伸试验第1部分:室温试验方法(GB/T228.2—2021,ISO6892﹘1:2019,
MOD)
GB/T1348球墨铸铁件(GB/T1348—2019,ISO1083:2018,MOD)
GB/T2651金属材料焊缝破坏性试验横向拉伸试验(GB/T2651—2023,ISO4136:2022,
MOD)
GB/T3375焊接术语
GB/T5185焊接及相关工艺方法代号(GB/T5185—2005,ISO4063:1998,IDT)
GB/T9439灰铸铁件(GB/T9439—2023,ISO185:2020,NEQ)
GB/T9440可锻铸铁件(GB/T9440—2010,ISO5922:2005,MOD)
GB/T16672焊缝─工作位置─倾角和转角的定义(GB/T16672—1996,idt
ISO6947:
1990)
GB/T18851.1无损检测渗透检测第1部分:总则(GB/T18851.1—2012,ISO3452﹘1:2008,
IDT)
GB/T19866焊接工艺规程及评定的一般原则(GB/T19866—2005,ISO15607:2003,IDT)
GB/T19867
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