供应商质量审核检查表

检查表——供应商质量审核,,,,,,,,,,,

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Checklist——supplieraudit,,,,,,,,,,,

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供应商名称/suppliername,,,,,产品型号/partno.,,,审核日期/auditdate,,,BDH261

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1、平面布置图和过程流程图/PlantLayoutandProcessFlowDiagram,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

1.1,是否有最新版平面布置图？,,,,,,,,,,

,isthereadatedcopyofthecurrentfloorplanreadilyavailable?,,,,,,,,,,

1.2,平面布置图上是否有所有装配、生产和检测岗位、原材料、半成品、成品的区域划分？,,,,,,,,,,

,"doesthefloorplanidentifythefollowing:allrequiredassembly,processandinspectionstations?locationsforallrawmaterial,workinprocess(WIP)andfinishedproduct?",,,,,,,,,,

1.3,流程图是否是最新版本的并标注有日期？,,,,,,,,,,

,areprocessflowchartsdatedandcurrent?,,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

1.4,生产过程中，材料和产品流动是否与过程流程图一致？,,,,,,,,,,

,doestheactualmaterialandproductionflowfollowtheprocessflowchart?,,,,,,,,,,

2、设计和过程FMEA/designandprocessFMEA,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

DFMEA（含有设计职责）/DFMEA(ifsupplierisdesignresponsible),,,,,,,,,,,

2.1,DFMEA的零件编号、修订版本、原始日期和审定日期是否正确？,,,,,,,,,,

,"doestheDFMEAhavethecorrectPart#,RevisionLevel,Orig.DateandRev.Date?",,,,,,,,,,

2.2,DFMEA是否包括了顾客的所有性能要求、外观标准、特殊特性和安全要求？,,,,,,,,,,

,"doestheDFMEAincludeallfunctionalspecifications,appearancespecifications,SCsandSafetyRequirementsasdefinedbycustomerdrawings?",,,,,,,,,,

2.3,是否对每个失效模式的RPN都进行了计算，并对RPN值高的采取了建议措施？,,,,,,,,,,

,arethereRPNcalculationsforeachfailuremodeandrecommendedactionsforhighRPNs?,,,,,,,,,,

,PFMEA,,,,,,,,,,

2.4,PFMEA是否按图纸的规定包括了所有顾客和内部要求的特殊特性和安全要求？,,,,,,,,,,

,doesthePFMEAincludeallcustomerandinteralScsandSafetyRequirementsasdefinedbycustomerdrawingsandinteralrequirements?,,,,,,,,,,

2.5,是否对每个失效模式的RPN都进行了计算，并对RPN值高的采取了建议措施？,,,,,,,,,,

,arethereRPNcalculationsforeachfailuremodeandrecommendedactionsforhighRPNs?,,,,,,,,,,

2.6,PFMEA是否与流程图一致？,,,,,,,,,,

,DoesthePFMEAfollowtheprocessflow?,,,,,,,,,,

3、控制计划/ControlPlan,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

3.1,控制计划是否有正确的产品编号、修订号、原始日期和修订日期？,,,,,,,,,,

,"DoestheControlPlanhavethecorrectPart#,RevisionLevel,Orig.DateandRev.Date?",,,,,,,,,,

3.2,控制计划是否是否与流程图一致？,,,,,,,,,,

,Doesthecontrolplanfollowtheprocessflowchart?,,,,,,,,,,

3.3,控制计划内是否包括了：进料检验、过程检验和控制、出厂检验以及返工/返修要求？,,,,,,,,,,

,"DoestheControlPlanincludethefollowing:IncomingInspection,In-processInspection&Controls,Finalinspectionandrework/repairRequirements?",,,,,,,,,,

3.4,控制计划是否按顾客图纸的要求包括了所有顾客的特殊特性和产品安全要求？,,,,,,,,,,

,DoestheControlPlanincludeallthecustomerSCsandSafetyRequirementsasdefinedbycustomerdrawings?,,,,,,,,,,

3.5,PFMEA中视别的潜在失效模式是否通过控制计划进行得到控制？,,,,,,,,,,

,"Areappropriatepotentialfailuremodes,asidentifiedinthePFMEA,addressedthroughthecontrolplan?",,,,,,,,,,

3.6,控制计划中是否包括了检验和试验的要求？（包括数量、频次、以及规范要求）,,,,,,,,,,

,"DoesControlPlanincludebothgageandtestrequirements?

(includingquantity,frequency,andrequiredspecifications?)",,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

3.7,所有控制计划中要求的控制（包括SPC）是否在生产过程中得到实施？,,,,,,,,,,

,"Areallcontrols(includingSPC),identifiedontheControlPlan,beingusedintheproductionprocess?",,,,,,,,,,

3.8,所有控制是否得到定期验证以确保达到预期的结果？,,,,,,,,,,

,Areallcontrolsverifiedonaperiodicbasistoensuredesiredresults?,,,,,,,,,,

4、检验和试验/InspectionandTesting,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

4.1,接受准则不是零缺陷的计数数据，供方是否将接受准则形成文件并由顾客批准？,,,,,,,,,,

,"forattributedatawithacceptancecriteriaotherthanzerodefects,doesthesupplierdocumentacceptancecriteriaandhavecustomerapproval?",,,,,,,,,,

4.2,是否只有被检查和验证过的产品才能够被投入生产？,,,,,,,,,,

,"howdoesthesupplierassurethatincomingproducthasbeeninspectedorotherwiseverifiedtomeetrequirements,priortoreleaseforproduction?",,,,,,,,,,

4.3,没有验证而用于生产的的原材料是否被明确标识并作好记录？,,,,,,,,,,

,ispositiveidentificationprovidedandrecordedformaterialusedinproductionbutnotverified?,,,,,,,,,,

4.4,检验指导书中是否包括抽样计划、检验频次以及检测内容和规范要求（包括进料、过程、最终）,,,,,,,,,,

,"doestheinspectioninstructionsincludesamlingquantity,frequency,inspectionitemsandrequiredspecifications(incoming\process\out-going).",,,,,,,,,,

4.5,来料接受计划必须包括以下一种或多种方法：1、进行统计数据接收与评价；2、进货检验和/或试验（根据性能的抽样）；3、当有可接收质量性能的记录时，由第二方或第三方评审或审核。,,,,,,,,,,

,theacceptanceplanmustincludeoneormoreofthefollowing:1、receiptandevaluationofstatisticaldata;2、receivinginspectionand/ortesting(samplingbasedonperformance);3、2ndor3rdpartyassessmentsorauditsofcoupledwithrecordsofacceptablequalityperformance;4、partevaluationbyaccreditedlaboratory.,,,,,,,,,,

4.6,在所有要求的检验和试验完成或必要的报告收到和验证前，不得将产品放行，除非有可靠追回程序时才可放行？,,,,,,,,,,

,"doesthesupplierholdproductuntiltherequiredinspectionsandtestshavebeencompletedornecessaryreportshavebeenreceivedandverified,exceptforreleaseunderpositiverecall?",,,,,,,,,,

4.7,供方是否只在文件或控制计划中所有要求的各项活动已圆满完成后，产品才发出？,,,,,,,,,,

,doesthesupplierassurethatnoproductisdispatcheduntilallactivitiesspecifiedinthedocumentand/orcontrolplanhavebeensatisfactorilycompleted?,,,,,,,,,,

4.8,在控制计划和/或文件化程序中是否具体规定了标识（如：盖章、标签、贮存位置等）？,,,,,,,,,,

,"istheidentificationspecifiedinthecontrolplanand/ordocumentedprocedures(e.g.stampmarks,tags,storagelocation.)",,,,,,,,,,

4.9,在生产过程中是否提供文件表明：只有通过了检验和/或试验的材料才能提供给顾客？,,,,,,,,,,

,arethereprovisionsintheprocessthatonlymaterialthathaspassedtheinspectionsand/ortestcanbeprovidedtothecustomer?,,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

4.10,是否在整个生产过程中都保持了产品适当的检验和/或试验状态的标识？,,,,,,,,,,

,isinspectionand/orteststatussuitablyidentifiedthroughouttheproductionprocess?,,,,,,,,,,

4.11,是否按文件和/或控制计划的要求对产品进行检验/试验？,,,,,,,,,,

,isproductinspected/testedasrequiredbydocumentedproceduresand/orthecontrolplan?,,,,,,,,,,

4.12,最终检验和试验是否根据文件和/或控制计划的要求进行？,,,,,,,,,,

,isfinalinspectionandtestingconductedinaccordancewithdocumentedproceduresand/orthecontrolplan?,,,,,,,,,,

4.13,对返工和返修品是否重新进行了检查？,,,,,,,,,,

,istheproceduretore-qualifyallreworked/repairedmaterialbeingfollowed?,,,,,,,,,,

4.14,是否进行了作业准备验证，使用的是哪一种（末件比较/首件检查）？,,,,,,,,,,

,arejobsetupsverifiedwheneverasetupisperformed?Whichisused（Last-offpartcomparisonorfirstpartcheck）?,,,,,,,,,,

4.15,供方是否保存了所有检验和试验的记录？,,,,,,,,,,

,doesthesuppliermaintainadequaterecordsofallinspectionsandtests?,,,,,,,,,,

4.16,检验和试验记录是否清楚的表明产品是否已通过了检验和/或试验？,,,,,,,,,,

,doinspectionandtestrecordsclearlyshowwhethertheproducthaspassedorfailedtheinspectionand/ortest?,,,,,,,,,,

4.17,记录是否标明负责合格产品放行的授权检验者？,,,,,,,,,,

,dotherecordsidentifytheinspectionauthorityresponsibleforthereleaseoftheproduct?,,,,,,,,,,

4.18,必须按要求的频次对所有产品进行全忙于检验和功能验证（按顾客的工程材料及性能标准），其结果必须可供顾客评审。,,,,,,,,,,

,"Alayoutinspectionandafunctionalverification(toapplicablecustomerengineeringmateralandperformancestandards)shallbeperformedforallproductsataestablishedfrequency,resultsshallbeavailableforcustomerreview.",,,,,,,,,,

5、产品规范与图纸/ProductSpecifications&Drawings,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

5.1,是否有顾客规范的最新修订版？,,,,,,,,,,

,Isthecurrentrevisionofthecustomerspecification(s)onhand?,,,,,,,,,,

5.2,产品规范是否正确地反映在供应商的图纸和相关文件上（如：控制计划、操作指导书、检验指导书）？,,,,,,,,,,

,"Arespecificationsreflectedonsupplierdrawingsandrelevantdocumentscorrectly(eg:controlplan,inspectioninstruction,operationinstruction)?",,,,,,,,,,

5.3,供方是否保存了工程更改在生产中实施日期的记录？,,,,,,,,,,

,doesthesuppliermaintainarecordofthedateonwhicheachchangeisimplementedinproduction.,,,,,,,,,,

5.4,对新/旧规范生产的产品如何控制？,,,,,,,,,,

,howtocontroltheproductsbetweenthenew/oldspecifications.,,,,,,,,,,

,操作要求/implementation/processquestions——无/none,,,,,,,,,,

6、过程监控与操作指导书/ProcessMonitoring&OperatorInstructions,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

6.1,每一个生产岗位是否有有效的工作空间和足够的照明，以达到有效的工作环境？,,,,,,,,,,

,doeseachworkstationprovideadequatelightingandsufficientspacetopromoteeffectiveworkingconditions?,,,,,,,,,,

6.2,是否有一个用以查证操作工已进行了可视样品、量具和操作指导书等的培训的系统？,,,,,,,,,,

,"Isasysteminplacetoverifyoperatortrainingongages,visualaids,andoperatorinstructions?",,,,,,,,,,

6.3,新进员工（包括转岗员工）是否进行培训，有无记录。,,,,,,,,,,

,doestheorganizationprovideon-the-jobtrainingforpersonnelinanynewormodifiedjobaffectingproductquality.Arerecordsoftrainingmaintained?,,,,,,,,,,

6.4,操作指导书、结构图、检验指导书是否受控并且能追赶溯到生产零件的级别？,,,,,,,,,,

,"OperatorInstructions,Set-upSheetsandInspectioninstructionsarecontrolledandtraceabletothelevelpartsbeingproduced",,,,,,,,,,

6.5,操作和过程监控指导书是否满足QS4.9.1,,,,,,,,,,

,OperatorandprocessmonitoringinstructionscomplywithQS4.9.1,,,,,,,,,,

6.6,过程控制中是否使用了统计技术（控制图）？,,,,,,,,,,

,arethestatisticaltechniquesusedintheprocesscontrolling(eg.Controlchart)?,,,,,,,,,,

6.7,所有超出控制和不良趋势是否都被备注和采取纠正措施？,,,,,,,,,,

,Aretrendsandoutofcontrolsituationsbeingnotedandcorrected?,,,,,,,,,,

6.8,是否按规定的方法确保所有现场的工程文件都为正确的修订版本（规范、PFMEA、控制计划、结构图、操作指导书、可视辅具）？,,,,,,,,,,

,"Isthesystembeingfollowedtoensurethecorrectrevisionlevelisinplaceforallengineeringdocuments?(Specifications,PFMEA,ControlPlans,SetupSheets,OperatorInstructions,VisualAids)",,,,,,,,,,

6.9,试生产的资料是否被收集和保存？,,,,,,,,,,

,Haspilotbuilddatabeencollectedandstored?,,,,,,,,,,

6.10,是否有文件化程序规定对返工/返修的材料进行重新检查？,,,,,,,,,,

,Isthereaproceduretore-qualifyallreworked/repairedmaterial?,,,,,,,,,,

6.11,是否有一个书面的详细的批次管理系统存在，管理系统涉及原材料从进料到发运包括离线、返工/返修的操作。,,,,,,,,,,

,"Awrittendetailedlottracebilitysystemexiststhroughallstagesofmaterialflowfromincomingtoshipping,includingoff-lineandrework/repairoperations.",,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

6.12,是否在生产、交付的所有阶段都有保持了产品的标识？,,,,,,,,,,

,"aretheidentificationsmaintainedduringallstagesofproduction,delivery?",,,,,,,,,,

6.13,在每个工作岗位，操作工是否能很容易地得到可视辅具（包括合适的临界样品）和操作指导书，并按其进行操作？,,,,,,,,,,

,Arevisualaids(includingappropriateboundarysamples)andoperatorinstructionsreadilyaccessiblebytheoperatorsateachstationandbeingfollowed?,,,,,,,,,,

6.14,在生产线上是否都可得到好的样品/不良样品？它们是否都有状态标识？,,,,,,,,,,

,"Areall""MasterGood/MasterBad""samplesavailableonline?Aretheysigned?",,,,,,,,,,

6.15,操作指导书是否清晰、易读、能看得见的？,,,,,,,,,,

,Theinstructionsarelegibleandvisibletotheoperator.,,,,,,,,,,

6.16,现场是否有返工和返修指导书并按其实施？,,,,,,,,,,

,Arereworkandrepairproceduresinplaceandbeingfollowed?,,,,,,,,,,

6.17,在生产现场是否划分出合格品、不合格品、待检品的区域，并加以标识。,,,,,,,,,,

,"isthereanidentifiedareaforconforming\nonconforming\awaitinginspectingmaterial/product,segregatedfromthemanufacturingarea?",,,,,,,,,,

6.18,类似产品是否针对防止混入采取措施。,,,,,,,,,,

,isthereactiontopreventthesimilarproductsfrommixing.,,,,,,,,,,

6.19,检测点的设置是否能有效地阻止不合格品的发运？,,,,,,,,,,

,areinspectionpointlocationseffectiveinpreventingshipmentofnonconformingproducts?,,,,,,,,,,

6.20,批次可追溯性管理已被证明在使用并有效。,,,,,,,,,,

,Thelottraceabilityisdemonstratedtobeinplaceandeffective.,,,,,,,,,,

6.21,零件标识是否存在，并至少包括供应商编号，产品编号和生产日期。,,,,,,,,,,

,"PartidentificationisbasedonPS-4480with,ataminumum,includesSupplierCode,p/nandrundate.",,,,,,,,,,

6.22,批次数量大小不超过8小时或一天的生产产量中的较小者,,,,,,,,,,

,"Lotsizeisdesignatedasnottoexceed8hoursor1day'sproduction,whicheverissmaller.",,,,,,,,,,

6.23,在工作现场，可追溯性标识是否得到维持并进行记录？,,,,,,,,,,

,aretheidentificationoftraceabilitymaitainedandrecordedonthesite?,,,,,,,,,,

7、Handlingandstorage,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

7.1,材料包括精密的零部件的搬运和贮存要求是否被评审？,,,,,,,,,,

,"Havethehandlingandstoragerequirementsofmaterial,includingdelicatecomponents,beenreviewed?",,,,,,,,,,

7.2,当零件或材料有特殊的搬运要求时，程序或作业指导书中是否清楚地说明了搬运的方法？,,,,,,,,,,

,"Whenspecialhandlingofpartsormaterialisrequired,theproceduresorworkinstructionsclearlyindicatethehandlingmethod.",,,,,,,,,,

7.3,供方是否使用合适的贮存场地以防止产品损坏或变质？,,,,,,,,,,

,arestorageareasappropriateforpreventingdamageordeteriorationoftheproduct?,,,,,,,,,,

7.4,供方是否以适宜的时间间隔检查库存品状况，以便及时发现变质情况？,,,,,,,,,,

,istheconditionofproductinstockassessedatappropriateintervalstodetectdeterioration?,,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

7.5,材料的贮存是否充分地避免了环境的影响？,,,,,,,,,,

,Isthestorageofmaterialadequatetoprotectitfromenvironmentalfactors?,,,,,,,,,,

7.6,零部件的贮存地点是否得到管理和监控？,,,,,,,,,,

,Isthestoragelocationforcomponentsorganized&monitored?,,,,,,,,,,

7.7,是否建立了一些控制方法以消除产品被污染或相似的产品被混合？,,,,,,,,,,

,Havecontrolsbeenestablishedtoeliminatethepotentialforanoperationtocontaminateormixsimilarproducts?,,,,,,,,,,

8、包装与发运规范/PartsPackaging/ShippingSpecifications,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

8.1,下列文件是否存在？,,,,,,,,,,

,Thefollowingdocumentationexistsandisincludedintheplan:,,,,,,,,,,

,Packagingrequirements/instructions/包装指导书,,,,,,,,,,

,Labelingrequirements/instructions/标签指导书,,,,,,,,,,

,Shippingrequirements/instructions/发运指导书,,,,,,,,,,

8.2,包装是否按顾客要求已进行了测试，包括按实际或模拟路线和条件发运后的包装进行测试？,,,,,,,,,,

,Evidenceexiststhatthepackaginghasbeentested(asrequiredbytheusingplant)includingtestpacksshippedoveractualorsimulatedshippingrouteandconditions,,,,,,,,,,

8.3,在最终检验和试验后，供方是否采取保护产品质量的措施，合同要求时，这种保护应延续到交付的目的地？,,,,,,,,,,

,"doesthesupplierarrangefortheprotectionofthequalityofproductafterfinalinspectionandtest,andwhencontractuallyspecifieddoesitextendtoincludedeliverytodestination?",,,,,,,,,,

8.4,供方是否建立支持百分之百按期装运的系统以满足顾客生产的要求？,,,,,,,,,,

,hasthesupplierestablishedasystemtosupport100%on-timeshipmentstomeetcustomerproductionrequirements?,,,,,,,,,,

8.5,如果未能保持百分之百按期装运，供方是否实施纠正措施以改进交付能力并与顾客就交付问题进行信息沟通？,,,,,,,,,,

,"ifthesupplier’sdeliveryperformqnceisnot100%toschedule,isthereevidenceofimplementedcorrectiveactions,andofcommunicatinregardingdeliveryprobleminformationtothecustomer?",,,,,,,,,,

8.6,是否有含有第二条路线以及承运商的应急计划。,,,,,,,,,,

,"Acontingencyplanexistswhichincludessecondaryroutesandcarriers,aswellas,logisticsforexpitedshipments",,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

8.7,包装和标签是否符合顾客的最新要求？,,,,,,,,,,

,Packagingandlabelingconformstothelatestcustomerstandard,,,,,,,,,,

8.8,检查包装损坏或被污染的检查计划,,,,,,,,,,

,Inspectionplanwhichidentifiesdamagedorcontaminatedcontainersforremovalfromservice,,,,,,,,,,

8.9,所有运输容器、方法和标准包装已经过顾客材料部门主管的批准。,,,,,,,,,,

,"Allshippingcontainers,methodsandstandardpackshavebeenapprovedbytheusingplant'sMaterialsMgr.",,,,,,,,,,

8.10,发运必须遵守先进先出的库存管理系统。,,,,,,,,,,

,ShipmentsmustconformtoFIFOinventorycontrolsystem,,,,,,,,,,

9、异常处理,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

9.1,如果发生顾客抱怨，是否有一个保护顾客利益的程序文件？,,,,,,,,,,

,Arethereproceduresinplacetoprotectcustomerintheeventof'CustomerComplaint'?,,,,,,,,,,

9.2,那些文件是否能确保完全隔离所有可疑品：包括顾客处的、公司内的、在运输途中的或在仓库中的？,,,,,,,,,,

,"Dotheseproceduresensurecompleteisolationofsuspectmaterial,atbothcustomerandsupplierlocations?Attransportationandstoragelocations?",,,,,,,,,,

9.3,问题的解决办法是否采用8D或其它方法（如：顾客的要求方法、7-步法、5-步法）,,,,,,,,,,

,"Doestheproblemsolvingsystemincorporatethe8-D,orlikeprocesses(I.E.Customerspecificmethods;7-Step,5Phase,etc.)?",,,,,,,,,,

9.4,是否建立并实施了关于不合格/可疑的材料/产品的标识、记录、评价、隔离和处置的程序文件？,,,,,,,,,,

,"areproceduresestablishedandimplementedtoaddressnonconforming/suspectmaterialorproductregarding:identification,documentation,evaluation,segregation(whenpractical),disposition?",,,,,,,,,,

9.5,是否对所有不合格的、可疑的材料或产品和隔离区提供可视标识？,,,,,,,,,,

,isvisualidentificationofanynonconformingmaterialorproductandquarantineareasevident?,,,,,,,,,,

9.6,是否清楚地定义出评审和处置不合格/可疑产品的职责与权限？,,,,,,,,,,

,aretherecleardefinitionsforresponsibilitiesforreviewanddispositionofnonconformingandsuspectproduct?,,,,,,,,,,

9.7,是否对不合格品进行量化和分析，建立优先减少计划并跟踪计划的实施进展情况？,,,,,,,,,,

,isnonconformingproductquantifiedandanalyzedandisaprioritizedreductionplaninplace?,,,,,,,,,,

9.8,是否所有不合格都被记录并进行收集和缺陷分析？,,,,,,,,,,

,"areallnonconformancesproductsrecorded,collectedanddefectanalyzed?",,,,,,,,,,

9.9,在工作场所是否易于得到返工指导书，并为相关人员所使用？,,,,,,,,,,

,aretherepair/reworkinstructionsaccessibleandutilizedbytheappropriatepersonnel?,,,,,,,,,,

9.10,是否记录了让步接受和返修产品的实际状况？,,,,,,,,,,

,areacceptednonconformitiesandrepairsdocumentedtorecordtheactualconditionoftheproduct?,,,,,,,,,,

9.11,供方是否确保在收到顾客授权之后才发运不合格的材料？,,,,,,,,,,

,doesthesupplierensurethatcustomerauthorizationisreceivedpriortoshippingnonconformingmaterial?,,,,,,,,,,

9.12,发运的经授权的不合格材料是否在每个包装箱上都有适当的记录？,,,,,,,,,,

,ismaterialshippedonanauthorizationproperlyidentifiedoneachshippingcontainer?,,,,,,,,,,

10、预防性维护计划/PreventiveMaintenancePlans,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

10.1,生产的设备、工装、量具，是否有清单？,,,,,,,,,,

,"Istherealistoftooling,equipmentandfixturesusedforproduct?",,,,,,,,,,

10.2,所有工装、量具和主要设备是否都有包括在预防性维护计划中。,,,,,,,,,,

,"Alltooling,gages,andcapitalequipmentareincludedinthePMprograms",,,,,,,,,,

10.3,所有设备、工装和量具是否与清单相一致？,,,,,,,,,,

,"Isallequipment,gaugingandtoolingthesameaswillbeusedinproduction?",,,,,,,,,,

10.4,所有工装、量具和主要设备是否都被清晰地标识？,,,,,,,,,,

,"Arealltools,equipmentandfixturesclearlyidentified？",,,,,,,,,,

10.5,所有设备和工装都存在文件化的预防维护计划？,,,,,,,,,,

,AdocumentedPreventiveMaintenanceplanexistsforallequipmentandtooling,,,,,,,,,,

10.6,ThePMplanincludes:/预防性维护计划包括：,,,,,,,,,,

,"Setupthemaintenanceitemsformachines,toolsandotherequipment/制定机器、工装和其它设备的维护项目。",,,,,,,,,,

,Ascheduleofplannedmaintenanceincludingmaintainingperiod/包括时间周期的维护计划表。,,,,,,,,,,

,Ascheduleofplannedmaintenanceincludingresponsibleparty/维护计划表包括责任部门。,,,,,,,,,,

,Maintenanceinstructionsbasedonmanufacturersrecommendationorpartperformance/建立在制造商的建议和零件性能基础上的维护指导书,,,,,,,,,,

10.7,标识关键设备并制定应急计划以防止由于设备的故障对顾客造成损失。,,,,,,,,,,

,Keyequipmenthasbeenidentifiedandcontingencyplansareinplacethatwillprotectthecustomerformlossofproductionduetofailureofthisequipment,,,,,,,,,,

10.8,是否有关键设备备件清单，是否存有关键生产设备的零配件。,,,,,,,,,,

,isthereakeyequipmentreplacementpartslistandisthereplacementpartsforkeyequipmentisavailable?,,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

10.9,预防性维护系统是否得到实施？,,,,,,,,,,

,Isthepreventivemaintenancesystembeingfollowed?,,,,,,,,,,

10.10,是否能对易损件充分保证其可得性？,,,,,,,,,,

,Isthereanadequatesupplyofperishabletoolingavailableinhouse?,,,,,,,,,,

10.11,所有好的样品和坏的样品是否都被列入了预防维护计划？,,,,,,,,,,

,"Areall""MasterGood/MasterBad""samplesonthePreventativeMaintenanceschedule?",,,,,,,,,,

11、检测量具的评价/Gage&CheckFixtureEvaluation,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

11.1,所有用于计量性数据测量的检测设备是否都进行了R&R分析并是可接受的(<30%)?,,,,,,,,,,

,WeregageR&R'sperformedandacceptable(<30%)onallvariabledatameasuringinstruments?,,,,,,,,,,

11.2,所有用于计数性数据测量的检测设备是否都进行了R&R分析并是可接受的(按AIAG测量系统分析手册)?,,,,,,,,,,

,"WeregageR&R'sperformedandacceptable(ref.AIAG""MeasurementSystemsAnalysis""manual)onallattributemeasuringinstruments?",,,,,,,,,,

11.3,"是否存在一个系统,用以确保所有检测量量具和设备都得到校正和标识?",,,,,,,,,,

,Isasysteminplacetoensureallgagesandtestequipmentsareidentifiedandcalibrated?,,,,,,,,,,

11.4,是否有检验测量和试验设备的清单，以及其校正计划？,,,,,,,,,,

,"aretherealistofallgagesandtestequipments,aplanaboutthecalibration?",,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

11.5,对所有样件是否有一个管理系统？,,,,,,,,,,

,arethereamanagementsystemtoallmasters?,,,,,,,,,,

11.6,是否所有的检测量具和设备都得到了适宜的校正并可追溯到一个已知的标准?,,,,,,,,,,

,Areallgagesandtestequipmentsproperlycalibratedandtraceabletoaknownstandard?,,,,,,,,,,

11.7,是否所有的检测量具和设备都有正确的标识?,,,,,,,,,,

,areallgagesandtestequipmentscorrectlyidentified?,,,,,,,,,,

11.8,从校正记录上是否显示出上下两次校正日期?,,,,,,,,,,

,Thecalibrationrecordsindicatelast/nextcalirationdate?,,,,,,,,,,

12、产能验证/LineSpeed&CapacityVerified,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,评价evaluate,记录/comments,,,

12.1,