25万吨年环氧丙烷、8万吨年异丙醇胺生产项目10-设备一览表

万吨/年环氧丙烷、8万吨/年异丙醇胺生产项目塔设备选型一览表设备位号设备名称类型塔体内径/mm筒体高度/mm设计压力/MPa设计温度/℃封头形式材料保温层空塔质量/t个数/台T0101丙烷粗分塔浮阀塔3200328002.1120标准椭圆封头Q345R复合硅酸盐棉97.851T0201A~F变压吸附塔填料塔4000240000.8860标准椭圆封头Q345R复合硅酸盐棉49.356T0202加氢脱乙烷塔填料塔2-19:550020-39:7000250003.66100标准椭圆封头Q345R复合硅酸盐棉44.81T0203丙烯精制塔浮阀塔7200900002.180标准椭圆封头Q345R复合硅酸盐棉11471T0301氧气分离塔填料塔2-4:18005-11:2400158000.22-90标准椭圆封头S30409复合硅酸盐棉53.381T0302脱水塔浮阀塔5800210000.11120标准椭圆封头Q345R复合硅酸盐棉1031T0303丙烯回收塔填料塔2-18:120019-44:2000250001.65170标准椭圆封头Q345R复合硅酸盐棉16.781T0304甲醇回收塔浮阀塔4600284000.1185标准椭圆封头Q345R复合硅酸盐棉51.771T0305甲醇吸附塔填料塔2600200000.11180标准椭圆封头Q345R复合硅酸盐棉15.172T0401脱氨塔填料塔1600117000.11135标准椭圆封头Q345R复合硅酸盐棉4.6191T0402分隔壁塔填料塔5000216000.0022200标准椭圆封头Q345R复合硅酸盐棉44.6151

换热器选型一览表序号设备位号型号型式公称直径/mm管长/mm管数/根规格排列方式换热面积/m2管程数壳程数个数/台1E0101BEM1400-0.33/0.55-881.1-6/19-1I立式140060002502Φ19×2正三角形881.12112E0102BJM900-0.55/0.55-421.5-9/19-2I卧式9009000988Φ19×2正三角形524.92113E0103-卧式1200450017.1--14E0104BES600-0.33/0.33-112.9-4.5/19-1I卧式6004500430Φ19×2正三角形112.91115E0201BEM1000-0.33/0.88-332.8-4.5/19-1I卧式100045001267Φ19×2正三角形332.81116E0202BEM450-0.33/3.63-62.2-4.5/19-1I立式4504500237Φ19×2正三角形62.21117E0203BJM500-0.22/3.63-67.2-4.5/19-2I卧式5004500256Φ19×2正三角形67.22118E0204BEM1800-0.28/0.76-2256.2-9/19-1I卧式180090004247Φ19×2正三角形2256.21119E0301BEM500-0.33/0.44-72.7-4.5/19-1I卧式5004500275Φ19×2正三角形72.711110E0302BEM600-0.33/0.65-84.6-4.5/19-1I立式600450099Φ19×2正三角形86.411111E0303BEM325-0.12/0.11-11.2-2/19-1I卧式325200099Φ19×2正三角形11.211112E0304BEM1800-0.11/1.1-2256.2-9/19-1I立式180090004247Φ19×2正三角形2256.211113E0305BEM450-0.33/0.65-77.5-6/19-2I卧式4506000220Φ19×2正三角形77.521114E0306BJM1800-0.45/0.11-2256.2-9/19-1I卧式180090004247Φ19×2正三角形2256.211115E0307BEM800-1.65/1.1-138-3/19-1I立式8003000797Φ19×2正三角形13811116E0308BEM600-0.45/2-146.5-6/19-2I卧式6006000416Φ19×2正三角形146.521117E0309BEM1800-0.11/0.66-1185.3-6/25-1I立式180060002559Φ25×2正方形1185.311118E0310BJM1400-0.11/0.66-1329.2-9/19-2I卧式140090002502Φ19×2正三角形1329.221119E0401BEM800-0.66/0.33-209.3-4.5/19-1I卧式8004500797Φ19×2正三角形209.311120E0402BEM800-0.0022/1.65-209.3-4.5/19-1I立式8004500797Φ19×2正三角形194.111121E0403BJM1000-0.33/0.0022-256.3-4.5/25-2I卧式10004500742Φ25×2正方形256.3211泵选型一览表序号设备位号设备名称流量/(m3/h)扬程/m转速/(r/min)效率/%电动机功率/kW型号个数/台1P0101A/B丙烷粗分塔进料泵1302429008115SPG100-16022P0102A/B丙烷粗分塔回流泵2601714508418.5SPG200-25023P0103A/B丙烷粗分塔釜液泵4.4212900451.1SPG40-12524P0104A/B蒸发器进料泵1504429008230SPG125-200A25P0201A/B加氢脱乙烷塔进料泵14021.829007918.5SPG150-25026P0202A/B加氢脱乙烷塔回流泵25322900684SPG50-160(I)27P0203A/B加氢脱乙烷塔釜液泵2003214508530SPG150-31528P0204A-D丙烯精制塔回流泵72050145087132SPG300-40049P0205A/B丙烯精制塔釜液泵25202900743SPG50-125(I)210P0301A/B反应器进料泵1003229006418.5CQB100-80-160F211P0302A/B氧气分离塔进料泵3463014508555SPG200-400(I)B212P0303A/B氧气分离塔回流泵4.4212900451.1SPG40-125213P0304A/B氧气分离塔釜液泵3463014508555SPG200-400(I)B214P0305A/B脱水塔回流泵4003614508475SPG250-315215P0306A/B脱水塔釜液泵80352900451580ZW80-35216P0307A/B丙烯回收塔回流泵17.521.52900653SPG50-125(I)217P0308A/B丙烯回收塔釜液泵2602814508530SPG200-315218P0309A/B甲醇回收塔回流泵2604414507745SPG150-400219P0310A/B甲醇回收塔釜液泵1504429008230SPG125-200A220P0311A/B甲醇吸附塔出料泵7036.529007615SPG80-160(I)221P0401A/B液氨进料泵65172900765.5SPG80-125222P0402A/B环氧丙烷进料泵16.317.82900621.5SPG40-125(I)223P0403A/B汽提塔进料泵12.512.52900671.1SPG40-100(I)224P0404A/B分隔壁塔进料泵12.5202900631.5SPG40-125(I)225P0405A/B分隔壁塔釜液泵4.4212900451.1SPG40-125226P0406A/B分隔壁塔侧线采出泵12.5202900631.5SPG40-125(I)227P0407A/B分隔壁塔回流泵17.521.52900653SPG50-125(I)2注：本项目多为输送易燃易爆类物质，故大多采用屏蔽泵，此外对于双氧水这类腐蚀性较强的液体采用。（电机均采用防爆电机）储罐选型一览表设备位号名称内径/mm高度/mm设计温度/℃设计压力/MPa材质介质安装方式个数/台V0101丙烷粗分塔进料55Q345R丙烷卧式1V0102丙烷粗分塔回流罐26008400500.55Q345R丙烷卧式1V0103丙烷进料缓冲罐16005600500.55Q345R丙烷卧式1V0104氢气进料缓冲罐300011600600.33Q345R氢气立式1V0201氢气缓冲罐24004800600.33Q345R氢气立式1V0202加氢脱乙烷塔回流罐8002800603.4Q345R丙烯卧式1V0203丙烯精制塔回流罐22005800602.1Q345R丙烯卧式1V0301甲醇进料缓冲罐20003200900.11Q345R甲醇卧式1V0302环氧化反应进料罐22005800700.33S30409丙烯双氧水卧式1V0303氧气分离塔回流罐6001600800.22Q345R环氧丙烷甲醇卧式1V0304脱水塔回流罐26008400600.11Q345R环氧丙烷甲醇卧式1V0305丙烯回收塔回流罐12003200601.65Q345R丙烯卧式1V0306甲醇回收塔进料罐22004600800.11Q345R环氧丙烷甲醇卧式1V0401液氨进料罐10003400500.66Q345R氨气卧式1V0402环氧丙烷进料罐120040001200.66Q345R环氧丙烷卧式1V0403反应器出料中间罐1400220017017.6Q345R二异丙醇胺卧式1V0405分隔壁塔回流罐12003200800.0022Q345R一异丙醇胺卧式1V0406丙烯储罐2120022800502.16Q345R丙烯立式3V0407环氧丙烷储罐1700017691300.11S30409环氧丙烷立式4V0408双氧水储罐1700017691400.11S30409双氧水立式3压缩机选型一览表设备位号名称介质型号数量进口压力/MPa出口压力/MPa电机功率/kW生产厂家C0101丙烷进料压缩机丙烷MW-105/4010.20.4800南京压缩机厂C0102氢气进料压缩机氢气MW-105/4010.20.4800南京压缩机厂C0103反应器出料压缩机氢气3BCL40810.20.84230沈阳鼓风机厂C0201氢气出料压缩机氢气ZW-0.56/20-4010.83.330南京压缩机厂C0202丙烯精制压缩机丙烷3BCL45910.260.86200沈阳鼓风机厂C0301吹扫气压缩机乙烷2MCL60710.10.61299沈阳鼓风机厂C0401氨气循环压缩机氨气2MCL60710.10.61299沈阳鼓风机厂C0402乙烷进料压缩机乙烷D-200/210.10.1630南京压缩机厂

气液分离设备选型一览表设备位号名称内径/mm高度/mm设计温度/℃设计压力/MPa材质安装方式个数/台V0204丙烯精制塔分离器20004000500.8Q345R立式1V0404氨气分离器300016000500.11Q345R立式1反应器选型一览表设备位号设备名称型式类型尺寸/mm封头形式设计压力/MPa设计温度/℃材料保温防腐个数/台R0101APDH反应器移动床立式DN=3000LN=18000标准椭圆封头0.44670S30409需要保温外层涂防腐层1R0101BPDH反应器移动床立式DN=3500LN=21000标准椭圆封头0.33670S30409需要保温外层涂防腐层1R0101CPDH反应器移动床立式DN=3600LN=22000标准椭圆封头0.275670S30409需要保温外层涂防腐层1R0101DPDH反应器移动床立式DN=4000LN=23900标准椭圆封头0.22670