电线-端子压接模具-的应用技术课件

技术文件1.JunkPileofNon-QualityTerminations2.Doingitrightthefirsttimeprovides.....3......Asatisfiedcustomer4.ComponentsofaQualityTerminationWireTerminalsToolingDocumentationQualityTrainedPersonnel5.ComponentsofaQualityTerminationWireTerminalsToolingDocumentationQualityTrainedPersonnel6.ElementsofaWireWireStrandsGageofWireLowTwistHighTwistSolidInsulation7.WireSizes12AWG18AWG24AWG8.WhatisCMA?dDCMA=D2CMA=dxNN=NumberofStrands29.CMAChartNOMINALWIRESIZESTRANDSDIAMETERCMAAWGMM2NumberInchMM301611617126105840.750.80.81.251.31.41.622218.51818161616151414141504160016242537258128003260412341674234.0071.0100.0403.0125.0508.0200.0571.0126.0063.00710.1800.2541.0240.3201.2900.5081.4500.3200.1600.18010.InsulationVariation18AWG18AWG18AWG11.StrippingWire:GoodStripsSquare,evencutNonicksorcutstrands

12.StrippingWire:BadStripsNickedStrandCutStrandsCutatAngleTaperedorTornInsulation13.ResultsofBadStrips=LossofElectricalCharacteristicsNickedandcutstrands=DecreasedelectricalandmechanicalstrengthUnevenortaperedstrip=Insulationinwirecrimp14.ComponentsofaQualityTerminationWireTerminalsToolingDocumentationQualityTrainedPersonnel15.TypesofTerminals16.AnatomyofaTerminal-OpenBarrelWireBarrelWireBarrelandContactEndWireBarrelandContactEndwithInsulationSupport17.AnatomyofaTerminal-ClosedBarrelWireBarrelContactEndInsulationSupport18.AdvantagesofInsulationSupportStressPoint19.MechanicalandElectricalCharacteristics20.InsulationSupportCrimpWireBarrelCrimpWIREInsulationSupportBarrelWireBarrelStripLengthFunctionsofWireBarreland

InsulationSupportBarrel(openbarrel)21.FunctionsofWireBarreland

InsulationSupportBarrel(closedbarrel)WireBarrelWIREStripLengthInsulationSupportCrimpWireBarrelCrimpInsulationSupportBarrel22.AreaReduction+WIRE=4100CMAWIREBARREL=6900CMATOTAL=11,000CMACRIMPEDTERMINATION8800CMA23.MechanicalStrength24.MechanicalStrengthIncreasingMechanicalStrengthIncreasingCrimpingForceDecreasingCrimpHeightCrimpDesignRangeMechanicalStrength25.ElectricalPerformancePoorTerminationGoodTerminationPoorTerminationGoodTerminationPoorTerminationPoorTerminationGoodTerminationGoodTermination26.ElectricalPerformanceIncreasingCrimpingForceDecreasingCrimpHeightElectricalPerformance(DecreasingMillivoltDrop&Resistance)CrimpDesignRangeElectricalPerformance27.CrimpDesignParametersIncreasingMechanicalStrength&ElectricalPerformanceDecreasingCrimpHeightMechanicalStrengthCrimpDesignRangeElectricalPerformance28.ComponentsofaQualityTerminationWireTerminalsToolingDocumentationQualityTrainedPersonnel29.Ugh!MeCrimpGood!30.JSTApplicationToolingAPPLICATORS31.ComponentsofaQualityTerminationWireTerminalsToolingDocumentationQualityTrainedPersonnel32.LogSheet(overallview)TERMINALNAME,RECEPTICALCRIMPINGDATACRIMPHEIGHTWIRESIZECRIMPSIZETYPERANGELTRPADWIRESTRIPLENGTHTERMAPPLSPECFEEDAPPLINSTRUCTIONSETUPGAGELAYOUT1416USEDUSEDWIRE.110(2.79mm)F16-14INSUL.150(3.81mm)F.145MAX.ABCD.073.002(1.850.05mm).058.002(1.470.05mm)NOTNOT33.LogSheetData–CrimpRangeandInsulationDiameterTERMINALNAME,RECEPTICALCRIMPINGDATACRIMPHEIGHTWIRESIZECRIMPSIZETYPERANGELTRPADWIRESTRIPLENGTHTERMAPPLSPECFEEDAPPLINSTRUCTIONSETUPGAGELAYOUT1416USEDUSEDWIRE.110(2.79mm)F16-14INSUL.150(3.81mm)F.145MAX.ABCD.073.002(1.850.05mm).058.002(1.470.05mm)NOTNOT.203-.234NONE.602408-8040458637-1l1889129128127PIN,WIREDISC(.3080)BSTO25-00C-222+-+-+-+-34.DocumentationDataAPPLICATORINSTRUCTIONSApplicator2000JSTCRIMP-HEIGHTMEASUREMENTDATALOGSHEETTERMINALNAME,RECEPTICALCRIMPINGDATACRIMPHEIGHTWIRESIZECRIMPSIZETYPERANGELTRPADWIRESTRIPLENGTHTERMAPPLSPECFEEDAPPLINSTRUCTIONSETUPGAGELAYOUT1416USEDUSEDWIRE.110(2.79mm)F16-14INSUL.150(3.81mm)F.145MAX.ABCD.073.002(1.850.05mm).058.002(1.470.05mm)NOTNOTJSTINSTRUCTIONSHEETAPPLICATORINSTRUCTIONSHEET35.ApplicationSpecificationHandlingManualJSTNOTEAllnumericalvaluesareinmetricunits(withU.S.customaryunitsinbrackets).Dimensionsareinmillimeters(andinches).Unlessotherwisespecified,dimensionshaveatoleranceof0.13(.005)andangleshaveatoleranceof2.Figuresandillustrationsareforidentificationonlyandarenotdrawntoscale.1.INTRODUCTIONThisspecificationcoverstherequirementsfortheapplicationofAMPPIDG(Pre-InsulatedDiamondGrip)FASTONReceptacleContacts.Thecontactinsulationiscolor-codedbywiresizerangetoeliminateerrorsduringinsulation.PIDGFASTONReceptacleContactsareavailableinavarietyofsizestoaccomodateyourrequirementsApplicationmaybedonebyhandforloosepiececontactsand/ormachinefortape-orreelmountedcontacts.-REFERENCEMATERIALREFERENCEMATERIAL2.1REVISIONSUMMARYTHISPARAGRAPHISRESERVEDFORAREVISIONSUMMARYOFTHEMOSTRECENTADDITIONSANDCHANGESMADETOTHISSPECIFICATIONWHICHINCLUDESTHEF0LLOWING:

VISUALAIDFigure12showsatypicalapplicationofaPIDGFASTONReceptacleContact.ThisillustrationshouldbeUsedbyproductionpersonneltoensureacorrectlyappliedproduct.INSULATIONNOTCRACKEDORDAMAGEDWIREFULLYINSERTEDINTOCRIMPAREASINSULATIONCRIMPEDTIGHTLYONWIREFIGURE12.VISUALAIDREVB250SeriesReceptacle(Typ)InsulationCrimpAreaColor-CodedReceptacleInsulationWireStop187SeriesReceptacle(Typ)110SeriesReceptacle(LowInsertionStyleShown)CutoffTabColor-CodedReceptacleInsulationJST36.QualityMeasurements

andProperlyCrimpedTerminals37.InsulationSupportCrimpAdjustmentsWireCrimperInsulationCrimperWireDiscAdjustmentInsulationDiscAdjustmentHeavyDutyMiniApplicator38.CrimpHeightWireBarrelAnvil39.WireGathering40.ProperStripLengthandWirePlacement41.ProperPlacementofWire(endfeed)WireCrimpInsulationCrimpTerminalHold-DownSlugBladeFeedFingerStripHold-DownWireStopAnvilFrontShearPlateRearShearPlate42.ProperPlacementofWire(sidefeed)WireCrimperTermi