节拍生产评审报告

节拍生产评审报告（GP9）Supplier供应商Mfg.Location制造地址DUNsSupplierQuotedproductionrate精品文档放心下载供应商报价生产能力 /Hr小时 /Day天Customer Buyer用户 采购员Plannedusage:Daily weekly SQE谢谢阅读计划要货率：每天 每周 质量工程师PlannedRunDate计划运行日期PlannedHourstorun计划运行小时数PlannedShifts Planneddowntime谢谢阅读计划班次 计划停工时间ReasonforPlannedDowntime谢谢阅读计划停工的原因RESULTS结果ActualhoursFromTo实际小时数从至ActualshiftsDate实际班数日期ActualDowntimes(Planned&unplanned)实际停工时间(计划和非计划)

PartName零件名称Part#零件号Drawing#图号ChangeLevel更改级别Phone电话Phone电话Goal(netgoodparts)目标(合格零件净数)/hour小时/shift班/day天Actual(netgoodparts)实际(合格零件净数)/hour小时/shift班/day天1OF2.-Explain:解释：Totalproduced -TotalRejected =Net谢谢阅读生产总数 －总拒收量 =净生产量Comments/Openissues:备注/待解决问题:SupplierRun@RateRecommendation: Pass Open Fail Rerundate精品文档放心下载供应商Run@Rate的建议通过待定失败 重运行时间感谢阅读Comments:备注:SupplierSignature Title Phone Date谢谢阅读供应商签字 职务 电话 日期ForCustomerMonitoredRunAtRate谢谢阅读适用于用户监督的Run@RateRun@RateSummary: Pass Open Fail Rerundate感谢阅读Run@Rate的总结 通过 待定 失败 重运行时间精品文档放心下载AuthorizedCustomerSupplierQualitySignature Title Date感谢阅读经受权的用户供应商质量签名 职务 日期Comments/Openissues:备注/待解决问题:2of2.-RUN@RATEWORKSHEETGP-9节拍生产评审工作表SupplierName: P/N:供应商名称: 零件号:RUN@RATEREVIEWCONTENTRun@Rate检查内容TheRun@Rate,willverifythattheresultsofthesupplier抯actualmanufacturingprocessmeetcustomerrequirementsforongoingquality,asstatedinPPAP,andquotedtoolingcapability.Alsoitwillverifythatsupplier抯actualprocessistoplan,asdocumentinPPAP,GP-12andotherdocumentationlistedbelow.精品文档放心下载Run@Rate是要核实供应商现行的生产过程之结果/成果是否达到顾客准予其持续(制造)质量要求(在PPAP中阐述)及报价工装能力.并且还核实供应商的实际过程是否按照在PPAP、GP－12和其它如下所述文件中的计划实行。谢谢阅读DuringtheRun@Rate,thefollowingwillbereviewed:documentation；themanufacturingprocessandresults；partqualityrequirementsandresults；sub-supplierrequirementsandRun@rateresultsandpackaging.精品文档放心下载Run@Rate中，将检查以下内容：文件；制造过程及结果；零件质量要求及结果；分供方要求；Run@Rate结果和包装。感谢阅读A.Documentation文件AtthetimeoftheRun@Rate,thefollowingsupportdocumentationshouldbeavailableforreview:感谢阅读在Run@Rate过程中,下列支持文件应备查:Available是否具备Y/N1.PPAPpackageincludingPPAP文件应包括: 1精品文档放心下载a)processflowdiagram过程流程图 a精品文档放心下载processcontrolplan,withreactionplan具有反应计划的过程控制计划b精品文档放心下载DFMEA/PFMEA设计/过程失效模式及后果分析c精品文档放心下载Masterpart(s)标样dGP-12(Pre-launchcontrol)planGP-12(试生产控制)计划2精品文档放心下载Toolcapacityinformation工装能力情况3谢谢阅读Operator/inspectioninstruction操作/检验指导书4精品文档放心下载Prototype/pilotconcerns(PR/R抯)样件/试生产时发生的问题(PR/R)5谢谢阅读Sub-contractorcontrol/capacitydata分供方控制/能力数据6谢谢阅读Sub-contractormaterialschedulesandtransportation精品文档放心下载分供应商材料(含零件)生产计划及运输78.Pacaging/Labelingplan包装/标记计划89.Accelerationplan加速计划9Note:Alldocumentationmustbecompleteandcorrect.精品文档放心下载注:所有文件都应完备及正确.B.MANUFACTURINGPROCESS-ACTUALTOPLAN制造过程－－实际相对于计划精品文档放心下载Istheproductbeingmanufacturedattheproductionsiteusingtheproductiontooling,gaging,process,material,operators,environment,andprocesssettings?精品文档放心下载该产品是否在生产现场用正式生产工装、测量系统、过程、材料、操作人员、环境和过程设定进行生产？谢谢阅读YesNoComments(备注)：1of6.-Dosetheactualprocessflowagreewithdiagram,asdocumentedinPPAP?(Reviewthefacilityplanandlayout.walktheprocesswiththeflowdiagram.)谢谢阅读实际生产流程是否与PPAP文件中的流程图相同？(检查设备计划和场地平面图，按流程图检查实际流程)精品文档放心下载Yes No Comments(备注)：Areoperaterinstruction/visualcontrolsavailableandadheredtoeachworkstation?感谢阅读操作指导书/目视控制是否具备并附于相应的每个工作岗位?精品文档放心下载Yes No Comments(备注)：Isallin-processdocumentation,suchasprocesscontrolcharts,inplaceatthetimeoftheRun@Rate?isthedocumentationutilizedtodirveadefinedreactionplanandcorrectionactionprocess?精品文档放心下载在进行Run@Rate时,是否所有过程文件都在工位上?如过程控制计划.这些文件是否用于实施规定的反应计划和纠正措施?精品文档放心下载Yes No Comments(备注)：Whenrequired,areproductionboundarysampleavailableatrequiredworksation?AreboundarysamplesapprovedbyYanfen?感谢阅读当需要时,在需要的工位上是否拥有边际样品?这些样品是否经延锋认可?精品文档放心下载Yes No Comments(备注)：Aremaintenanceplansinplace?Arerepairandmaintenancepartsavailable?Isthereplaneddowntimeforpreventativemaintenance?感谢阅读是否具备保养计划?是否有用于维修和保养的备件?是否有进行预防性维修保养的停机计划?谢谢阅读YesNoComments(备注)：Note:AlloftheprecedingrequirementsmustbemettopassRun@Rate.感谢阅读注:上述所有要求都需合格才能通过Run@Rate.谢谢阅读C. MANUFACTURINGCAPACITYRESULTS 制造能力结果谢谢阅读1.Thefollowingwillbeverifiedwhiletheprocessisruning在进行生产时,要核实以下内容.感谢阅读Cannetoutputfromeachoperationsupportquotedcapacity每道工序的净产量是否与报价生产能力相符?精品文档放心下载Yes No Comments(备注)：Operation工序 Quotedcapacity报价生产能力 Rate实际谢谢阅读2of6.-DuringtheRun@Rate,didthetoolingmeetthequoteduptimerequirements(netvsgrossquotedoutput)?Makenoteofanyunexpecteddowntimeandcorrectiveactionplansrequired.谢谢阅读在按预定能力生产时,工装是否满足报价所要求的开机时间要求?(报价净产量和标称的毛产量)记下任何意外停工感谢阅读时间和要求的改进措施计划.Yes No Comments(备注)：Canalllinechangeovers,ifany,beperformedwithinthequotedtoolingcapacityrequirements?感谢阅读所有在线工装的更换是在报价工装能力要求范围内进行吗?谢谢阅读Yes No Comments(备注)：Doesthenetthrough-putofgoodpieces(scraptakenout,anyallowablerework)meetdailyquotedcapacity?谢谢阅读合格零件的净产量(剔除废品,保留返工合格零件)与报价日生产能力是否相符?谢谢阅读Yes No Comments(备注)：Istheaccelerationplansufficienttomeetrequirements?加速生产计划是否足以满足要求?谢谢阅读YesNoComments(备注)：Note:AlloftheprecedingfiverequirementsmustbemettopassRun@Rate.谢谢阅读注:上述所有五项要求都需合格才能通过Run@Rate.谢谢阅读Partqualityplantoactual零件质量计划与实际相比较感谢阅读Areallproductioncheckingfixturescomplete,withacceptablemeasurementsystemstudies(i.e.,gageRandR)performed,andoperatorinstruction/visualaidsavailable?谢谢阅读产品检验设备是否完备?是否作了可接受的测量系统分析工作(即量具可重复性和再现性)?操作指导书/目视控制是否具备?谢谢阅读Yes No Comments(备注)：Areallinprocessgagingandcontrolscomplete,functionalandinplace?感谢阅读过程测量和控制是否完备,功能齐全并且到位?YesNoComments(备注)：3of6Comments(备注)：.-Dotheprocesscontrolplans(normalandGP-12)agreewiththeactualprocess?Doproductionpartchecksandstatisticalmonitoringtakeplaceasoutlinedontheprocesscontrolplan?精品文档放心下载过程控制计划(一般的和GP-12)是否与现行过程相符?是否按过程控制计划作零件检验和统计检测?谢谢阅读Yes NoArepotentialfailuremodes,asidentifiedinthePFMEA,addressedthrougherror-proofingorthecontrolplan?精品文档放心下载PFMEA中所确定的潜在失效模式是否有防错措施或控制计划来处置?感谢阅读Yes No Comments(备注)：5.Dotheprocesscontrolreactionplanandthesupplier抯correctiveactionensureeffectivecontainmentandcorrectio?精品文档放心下载过程控制计划之反应计划和供应商的整改措施是否有效地保证了抑制次品和缺点改进取得实效?精品文档放心下载Yes No Comments(备注)：Note:AlloftheprecedingrequirementsmustbemettopassRun@Rate.谢谢阅读注:上述所有要求都需合格才能通过Run@Rate.谢谢阅读E.PARTQUALITYRESULTS零件质量结果感谢阅读Note:thetotalnumberofpartsproduced,thepiecesrejectedandthepiecesreworkedmustbedocumentedonthesummarysheet.注:生产零件数,不合格零件数,及返工零件数都记在总结表.谢谢阅读DothepartsproducedoffproductiontoolingduringtheRun@RatemeetSGM抯requirementsforon-goingquality,asstatedinPPAP?感谢阅读在按预定能力生产时,用生产工装生产出来的零件是否符合PPAP中记载的SGM对准予持续制造的质量要求?谢谢阅读Yes No Comments(备注)：2.Isthemanufacturingprocessincontrol?制造过程是否受控?精品文档放心下载Yes No Comments(备注)：Doesthemanufacturingprocessdemonstratetherequiredcapability?精品文档放心下载制造过程能否证明所要求的生产能力?Yes No Comments(备注)：Istheprocesscontrolplansufficienttoeffectivelymeetthedesignrecordrequirement,i.e.,controlpoints,frequencyofchecks,etc.?谢谢阅读过程控制计划是否足以满足设计要求,即控制点,检验频率等?感谢阅读4of6.-Yes No Comments(备注)：5.Nonconformances不符合性Werethenon-conformancesyieldedbytheprocessidentifiedbythenormalPPAPcontrolplan?过程中的不感谢阅读符合性是否能由一般的PPAP控制计划识别出来?Yes是: No否: IfidentifiedbytheGP-12精品文档放心下载ProcessControlPlanoranactivityoutsidedocumentedplans,correctiveactionisrequired.如果是由GP-12过程控制计划或是由其它措施认别出来,则要求采取改进措施,改进PPAP控制计划.精品文档放心下载2. DidthePFMEAidentifythepotentialfailuremodes?PFMEA是否识别了潜在故障模式?Yes是: No感谢阅读否: Ifnot,thePFMEAneedstobeupdatedandcorrectiveactionputinplace.如果不是,则PFMEA谢谢阅读需要更新并且要采取改进措施.Doalltheobservedreworkandrepairseffectivelycorrectthenonconformance(s)?返工及返修复措施是否有精品文档放心下载效地纠正了哪些偏差?Yes是: No否:Arethereanyopenconcernsfromprototypeorpilot(PR/R)?对样件或试生产件是否有未解决的问题?谢谢阅读YesNoComments(备注)：Note:AlloftheprecedingrequirementsmustbemettopassRun@Rate.感谢阅读注:上述所有要求都需合格才能通过Run@Rate.精品文档放心下载F.SUBCONTRACTORREQUIREMENTS分供方要求感谢阅读Weresubcontractors’abilitiestomeetthecustomer抯qualityandrequirementsconfirmedbythesupplierpriortothe精品文档放心下载Run@Ratebeingconductedatthesupplier抯facility?Wasverificationofthesubcontractors’manufacturingprocessaccomplishedthroughaRun@Rateorsimilarprocessconductedby