注塑APQP资料参考

,,潜在失效模式及后果分析POTENTIALFAILUREMODEANDEFFECTANALYSIS,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,FMEA编号：FMEANUMBER,,,,JBGM030201,,,,

,,,,,,,,,,,,,,,,,,（过程FMEA）,,,,,,,,,,,,,,,,,,,,,页码：第,,,,页,,共,,页

,,,,,,,,,,,,,,,,,,(PROCESSFMEA),,,,,,,,,,,,,,,,,,,,,PAGE,,,,,,OF,,

项目名称：,,,,轮毂罩,,,,,,,,,,,过程责任部门：,,,,,,,注塑车间/喷涂车间,,,,,,,,,,,,,,,,,编制者：,,,刘立涛,,,,,

ITEM,,,,hub-capwheel,,,,,,,,,,,PROCESSREPONSIBILITY,,,,,,,InjectionShopPaintshop,,,,,,,,,,,,,,,,,PREPAREEDBY,,,,,,,,

车型年/车辆类型：,,,,,,,,,,,,,,,关键日期：,,,,,03/02/10,,,,,,,,,,,,,,,FMEA日期（编制）：,,,,,,,03/02/10,,（修订）,,,

MODELYEARS(S)VEHICIE(S),,,,,,,,,,,,,,,KEYDATE,,,,,,,,,,,,,,,,,,,,FMEADATE(ORIG.),,,,,,,,,,(REV.),,

主要参加人员：,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

CORETEAM,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

编号NO,工艺process,过程功能,,,,,潜在,,,潜在,,,,严,级,潜在失效,,,,频,现行工,,,,探测,,风险,,建议的,,,,责任及目标,,,,,措施结果ACTIONRESULTS,,,,,,,,,

,,PROCESS,,,,,失效模式,,,失效后果,,,,重,别,起因/机理,,,,度,艺控制,,,,度,,顺序,,措施,,,,完成日期,,,,,采取的措施,,,,严,,,,,

,,FUNCTION,,,,,POTENTIALFAILUREMODE,,,POTENTIALEFFECT(S)OFFAILURE,,,,度,CLASS,POTENTIALCAUSE(S)/MECHANISM(S)OFFAILURE,,,,（O）,CURRENTDESIGNCONTROLS,,,,（D）,,数,,RECOMMEMDEDACTION(S),,,,RESPONSIBILITY&TARGETCOMPLETIONDATE,,,,,ACTIONTAKEN,,,,重,频,探,,,

,,,,要求,,,,,,,,,,（S）,,,,,,OCCUR,,,,,DETEC,,RPN,,,,,,,,,,,,,,,度,度,测度,,（PRN）,

,,,REQUIREMENTS,,,,,,,,,,,SEV,,,,,,,,,,,,,,,,,,,,,,,,,,,,（S）,（O）,（D）,,,

35,注塑injection,注塑件应无不满的缺陷nofailureonsurfaceexampleshortage,,,,,注塑不满noshortage,,,致使顾客对外观不满意customerdissatisfywiththesurface,,,,7,,模具的温度低mouldtemperatureislower,,,,5,每班对模具的温度测量一次checkthemouldtemperatureeverygroup,,,,5,,175,,减小模具冷却水的流量reducetheflowofcyclewater,,,,injectionshop03/03/01,,,,,减小循环水的流量reducetheflowofcyclewater,,,,7,2,5,,70,

,,注塑件应无不满的缺陷nofailureonsurfaceexampleshortage,,,,,注塑不满noshortage,,,安装后的牢固度降低lowerinstallfirmness,,,,7,,喷嘴堵塞温度偏低压力偏低injectionnozzlebepluged,,,,5,在开机前试喷射sprayafteropentheequipment,,,,4,,140,,称量每次射出后的料块的重量与射定值是否相符weightheplasticblockthatbesprayfromtheequipment,,,,injectionshop03/03/01,,,,,称量每次射出的料块weigh,,,,7,2,2,,28,

,,注塑件表面无银纹、流线nostreamlineonsurface,,,,,出现银纹、流线nostreamline,,,致使顾客对外观不满意customerdissatisfywiththesurface,,,,7,,"注射速度慢、注射压力小、或烘烤时间短injectionspeedisslow,pressureissmallordryingtimeisshort",,,,4,调整注射压力和时间等参数，缺陷消失后可正常生产，必须按工艺烘烤2小时adjustinjectionpressureandtimeonlythesefailuredisappeartheworkercanbeginworkdrytime2H,,,,5,,140,,缺陷消失后方可生产beginworkafterthesefailuredisappear,,,,injectionshop03/2/21,,,,,控制好注射压力、时间controlinjectionpressuretime,,,,7,2,2,,28,

,,成品无变形，装配无困难nodeformationnodifficultwhenmounting,,,,,有变形，造成装配困难nodeformation,,,致使顾客不满意customerdissatisfywiththesurface,,,,7,,塑料产品在温度降低时产生抽缩shorteningwithtemperaturechange,,,,4,"每件进行外形检查，有变形的进行修正100%inspect,readjustthefailurepart",,,,4,,112,,"每个零件都进行形状的检查，有变形的进行修正100%inspect,readjustthefailurepart",,,,injectionshop03/03/01,,,,,"100%检查100%inspect,readjustthefailurepart",,,,7,2,2,,28,

,,出厂成品表面无磕碰划伤thesurfaceofshippedpartnofailure,,,,,有磕碰划伤nofailure,,,致使顾客对外观不满意customerdissatisfywiththesurface,,,,7,,包装、运输过程中表面受损whenpackingandtransportpartbedamaged,,,,4,每件进行外观检验100%inspect,,,,4,,112,,每个零件都装在一个塑料袋中防止磕碰表面puteverypartintoaplasticbag,,,,injectionshop02/03/01,,,,,装入塑料袋puteverypartintoaplasticbag,,,,7,2,2,,28,

,,出厂成品表面无磕碰划伤thesurfaceofshippedpartnofailure,,,,,有磕碰划伤nofailure,,,致使顾客对外观不满意customerdissatisfywiththesurface,,,,7,,包装、运输过程中表面受损whenpackingandtransportpartbedamaged,,,,4,每件进