江南模塑周庄工厂输调漆方案

Codeand PROJECTRESPONSIBILITYAND ProjectMaster Project SCOPEOF Project nningand SPECIFICATIONOFTHEMAINEQUIPMENT SpecificationoftheMain FINAL JIANGNANMOULD’S 江南模塑责 BEFORE 10ThistechnicalproposalispreparedtodescribethebasicconceptandequipmentprofilefortheproposedZhouzhuangPaintsupplysystemtobedelivered,installedandcommissionedto/atJIANGNANMOULD. Thefollowing sprovidedbyJIANGNANMOULDarereferredforthisproposal.Ifthereareanydiscrepanciesbetweenthisproposalandthereferences,thisonewillsupersedethelatter.2013-09-27PaintCirculationsystemSpecifications.pdf油漆循环输送系统技术CodeandStandard执行标ThefollowingCodesandStandardswillbeappliedtothisprojectrespectivelyforimportedandlocalportion.*ISO/GBOurresponsibilityistodeliver,installandcommissiontheproposedsystem,aswellastoprovidewarrantyservice.Fordetailinformationpleasefindinthefollowingdescription.ProposedProjectMasterSchedule‘Projectmasterschedule’andShanghaiMingxininternalresourceassignmentwillbeprovidedin2weeksafterorderreception.KEYTONES(supposed)关键节ReleaseofallTechnicalinformationbyJIANGNANMOULD江南模塑有限EquipmentdeliveredtoJIANGNANMOULDPeriodofinstallationandcommissioningNote:theabovescheduleinformationisjustforreference.Itcanbe naccordingtoJIANGNANMOULD’s the n Drawings ationshallbehineseandAllcorrespondenceshall hineseandEnglishwillbeusedtolabelalloftheimportedstandardequipment(pumpsetc.)Forlocalpurchasedequipmentlabel,bothor/andEnglishisavailable.SCOPEOFSERVICEProjectExecutionnningandControl项目执行及控ProvideprojectexecutionprocedurefortheprojectpriortostartoftheprojectundermutualagreementwithJIANGNANMOULDandproceedingwiththeproject.UpdateitaccordingtotheactualstatusandkeepinformedwithJIANGNANMOULDforapproval.EngineeringandProcurement设计CheckandclarifywithJIANGNANMOULDontheinformation/parametersoftheprocess,layoutandpaintmaterial与江南模塑工程师一起检查及澄清所有的图纸及油Systemcalculation(pipe/hosesize,ty,pumpworkingcycle,pressureatdrops.)系统DetailequipmentlistConfirmationofutilityworkair/electricity/WaterdemarcationSparepartslistProcurement&fabrication采购Fabricationandprocurementnning制作及外购Fabricationandprocurementofallequipmentandpartsfortheentiresystem整个项目外购DeliverycontrolProgresscontrolPreparationofshipinformation装船信ShipadviceissuedandconfirmedwithJIANGNANMOULD与JIANGNANMOULD确CoordinationwiththeshippertocontrolthedeliveryforitemstobeshippedfromUS,andfromonshore.协调货代控制进口件及国产件的发运InstallationonJIANGNANMOULDZhouzhuang.安装Receivingcratesatsiteandun-cratingDisposalofpackingmaterialEquipmentlocationInstallationoftheproposedequipmentConnecttheproposedequipmenttopowerSystemcommissioningTrainingwillbedonetotheoperationandmaintenancepeoplefromJIANGNANMOULDaccordingtotheoperationandmaintenance duringthecommissioningtime.7daysfortraining.SpecificationoftheMainEquipmentProposed主要设备的规Paintsupplysystem油漆循环系SystemlistAutoDropPer142Basecoat120LSupply32kClearcoat120Lsupply2480LhardenerSupplysystem（2+2）45Solvent300L2617AirCompressCirculatingIn18Agitator693Note:Theoperatingtemperaturerangetoallequipmentsweproposedis0℃~49℃；Thehighesttemperaturetoequipmentis.60℃~800℃~49℃；设备最高耐热温度为Eachsetluding:GRACOTriton3:1PaticDiaphragmPump,Surge,CartridgeFilter,120LCirculation,PaticAgitator,PaintPressureGauge,BackPressureRegulator,PaintPi,Fittingsand3-wayValveEtc.切搅拌器，涂料表，涂料背压阀，涂料硬管，接头以及三通阀等。Systemwillbedesignedastwolinecirculationsupplysystem.Andcirculatingtotheboothswall(attheBulkheadballvalve;notludethepaintinghosetotherobot);器人上的涂料软管；PrimerCatalyst80LSupplySystem2sets底漆剂供应系统2Eachsetluding：GRACOTriton3:1PaticDiaphragmPump,80LCatalystPressure,PaintPressureGauge,CartridgeFilter,PaintPressureRegulator,PaintPi,FittingsEtc.每套包括：GRACOTRITON3:1气动隔膜泵，80L剂桶，涂料表，涂料过滤器，Asmallhosefrompumpoutlettothewillbeinstalledtopreventthepumpstopwhenshotdowntostart.从泵到桶接一路小管路使泵一直处于运行状态防止停线再启动时泵意外停SystemwillbedesignedasdeadendsupplysystemConnecttotheBulkheadballvalvenotludethepaintinghosetotherobotN2dN2dBasecoatSupplySystem120L3sets面漆供应系统(120L10Eachsetluding:GRACOTriton3:1PaticDiaphragmPump,Surge,CartridgeFilter,120LCirculation,PaticAgitator,PaintPressureGauge,BackPressureRegulator,PaintPi,Fittingsand3-wayValveEtc.切搅拌器，涂料表，涂料背压阀，涂料硬管，接头以及三通阀等。Systemwillbedesignedastwolinecirculationsupplysystem.Andcirculatingtotheboothswall(attheBulkheadballvalve;notludethepaintinghosetotherobot);器人上的涂料软管；Mini20LSupplysystem5sets20L3Eachsetluding:GRACOTriton3:1PaticDiaphragmPump,Surge,Filter,20LCirculation,PaticAgitator,PaintPressureGauge,BackPressureRegulator,PaintPi,Fittingsand3-wayValveEtc.每套包括：GRACOTRITON3:1气动隔膜泵，稳压器，涂料过滤器，20升循环油漆桶，低剪切搅拌器，涂料表，涂料背压阀，涂料硬管，接头以及三通阀等。Systemwillbedesignedastwolinecirculationsupplysystem.Andcirculatingtotheboothswall(attheBulkheadballvalve;notludethepaintinghosetotherobot);器人上的涂料软管；Clearcoat120LSupplySystem2sets120L2Eachsetluding:GRACOTriton3:1PaticDiaphragmPump,Surge,CartridgeFilter,120LCirculation,PaticAgitator,PaintPressureGauge,BackPressure切搅拌器，涂料表，涂料背压阀，涂料硬管，接头以及三通阀等。Systemwillbedesignedastwolinecirculationsupplysystem.Andcirculatingtotheboothswall(attheBulkheadballvalve;notludethepaintinghosetotherobot);器人上的涂料软管；ClearcoatCatalyst80LSupplySystem2sets清漆剂供应系统2Eachsetluding：GRACOTriton3:1PaticDiaphragmPump,80LCatalyst,PaintPressureGauge,CartridgeFilter,PaintPressureRegulator,PaintPi,FittingsEtc.每套包括：GRACOTRITON3:1气动隔膜泵，80L剂桶，涂料表，涂料过滤器，Asmallhosefrompumpoutlettothewillbeinstalledtopreventthepumpstopwhenshotdowntostart.从泵到桶接一路小管路使泵一直处于运行状态防止停线再启动时泵意外停SystemwillbedesignedasdeadendsupplysystemConnecttotheBulkheadballvalvenotludethepaintinghosetotherobotN2(dbyJIANGNANMOULD)ShouldberivetbyaMXbracket氮气由JIANGNANMOULD提供，但须明信固定Eachsetluding:GRACOTriton3:1PaticDiaphragmPump,Surge,CartridgeFilter,300LCirculation,PaintPressureRegulaot,PaintPi,FittingsEtc.Systemwillbedesignedasdeadendsupplysystem.Asmallhosefrompumpoutlettothewillbeinstalledtopreventthepumpstopwhenshotdowntostart.从泵到桶接一路小管路使泵一直处于运行状态防止停线再启动时泵意外停OthersystemRecoverysystemforsolvent1set1ludingTransferPump(Husky716),300LPaint,connecttoflushbox(theflushboxisexclude),1’’Pi,Ballvalves,Fittings,Etc.MixroomCompressedAir1set1Each ludes:airpi(Galvanization),safety。Preparationarea25LElevator2sets25L6套Eachsetluding：25LPaintCover,PaticAgitatorwithElevatoretc.每套包括：25L油漆桶桶盖带升降装置涂料搅拌器等。Forpreparingarea,thetwo25Lshouldbeenlarged.Theoriginalmaterialdrum’sdiameteris350mm.Electronicweighing350Kg/150kg/100kg350Kg/150kg/100kg，用来One150Kg,100Kgscaleforsmalldrums,one350Kgscaleforbigdrums,twoscaleswillbeputintogroundandworkingsurfaceofthescaleshouldbethesamelevelasground.Toweighall要放在地坑里并且称的工作需与地面SStedbyMXforoperationPiinsulatedwithLocalBrand采用国产保温Allthematerialpipesshouldbeinsulatedwell,withoutaddtemperaturecontrolInsomecasesofpaintInsomecasesthehighspeedagitatoranddispersingpropellershouldbeused.Needtoconfirmwhichsetsisuseinferiorsmoothpaint(ludingwave-rayagents).（包括消光剂SpecificationoftheMainEquipmentGRACOTRITON3:1DiaphragmPumpGRACOTRITON3:1隔膜泵 流体流量：1.85gpm（20cpm）流速：350cc/cycle声压等级：67泵机重量：64Ib(29Kg)GRACOHUSKY7161:1Husky716GRACOHUSKY7161:1DiaphragmPumptotransfervalveforvalveforhigh 最大空气进 流体流量：2.4gpm（60cpm）流速：150cc/cycle声压等级：67 ThesurgehouldinstallaImportedGracoregulatorsofthediaphragmandinflatablemouthconfigurationdomesticstainlesssteels;Graco稳压器隔膜片和充气嘴配置国产不锈钢外PALLCartridgeFilterPALL过滤器Thepaintfiltersshouldbeelectropolished.PaintPressureGaugeSystemequippedwithLocalbrandtodelaypressuregauge.Allpressuregaugesinstalledeasilytobeseen,gaugelabeledwiththenormalpressurerangeofoperation.bringsthescalecandisysystemnormal,operatingpressurerange.Theselectedcoatingshouldbetheownerofthepressuregaugetoagree.Inthesupplypipelinebeforeandafterthecoatingoffilterareequippedwithpressuregauge.系统装有国产优秀品牌致延表。所有表安装在容易看见的地方，所有的表上TaiyoAgitator(LocalAgitatorusinginminisystemothersusingTaiyoAgitator)气动搅拌器(迷你系统采用国产搅拌器，其余为Taiyo搅拌器)Tomakethepaintfullymixing,andmakepaintssh,theshearandpaintfoamsconditionisminimal.Everyinsystem(notludingsolventdrums)isconfiguredwithasteplessspeedregulationoflowshearpaticTaiyoagitator.Stirbarandbladearebothstainlesssteelmaterial.Agitatortoflangeinstalledonside.Preventofliquidpaintandformvortex防止罐内漆液形成漩涡Atthesametimeavoidwillairmixingpaintliquid,Avoidhavebubbles,Toreducethesheartopaint. Manufacturingflat-roofedtype byShanghaiMX.With304stainlesssteel,insideandoutsidesurfacepolishingtreatment,polishingaccuracyreached240grit.Thelidclamstype,installedontheagitatormouth(withoutsolventsystem).Thesizeoftherespectivelyhas300LusingforPrimerandClearcoat ,120Lusingforprimer,basecoat,clearcoatcirculation 80Lusingforbasecoatcirculation ,20Lusingforallminisystem.120L用于底漆、面漆、清漆循环桶、120L用于面漆循环桶、20L用于迷Thecoverof80Lhardener houldbedesignedopenable.80L剂桶盖设计成可开启式BulkheadfullwrappedballvalveTheballofballvalveiswrappedwithTEFLON,Thisdesignispreventcontaminatedofpaint.Thepicturesareourdesignforbigandsmallballvalve.止球阀密封部分存积油漆造成污染。为设计的全包式球阀的结构。Moduletype模组Theareinstalledonthemodulebeside300L.ThemarkonthemoduleshouldwriteinandEnglish油漆桶均安装在模组上而非落地式(300L桶除外)。模组用中英文书PipesandconnectorsThetypeofconnectformainpipeisallfullwelding.Thematerialis304SST.HeatpreservationbyLocalforallpipes.ThelabelofeachpaintshouldadhibitonthemainpipeandbranchThehobbycolorpipeshould水性漆管路管道须钝化处理Afterinstallation,tryoutprogramwillbeexecutedbyShanghaiMingxinwithJIANGNANMOULDandJIANGNANMOULD.TheFinalacceptancewillbeformallyissuedbyJIANGNANMOULD,afllofthefollowingitemsareapprovedbyJIANGNANMOULD. Trialof 设备测 CheckequipmentSystemparametercheck系统参数检 TocomplywiththeapprovedinadvanceSafety安全检查 Tocomplywiththestandardagreedinadvance对照标sanddrawing文件资料及图 AllrequireddrawingsareSubmission资料提交 Atthisstage,allprojecttaskswillbeoverandthewarrantyservicewillstart.WarrantyandService Purchasedequipmentwillbecoveredbymanufacturer’sstandardwarrantyThenertsforrecementwithanydefectsintheprovidedscopecausedbydesignfault/manufacturingfaultdurinentyfour(24)monthsfromthedateofFinalAcceptanceortwentyfive25monthsfromReadyforPilotProductionwhichevercomesearlierwillbesentatShanghaiMingxin’pense.24个月内或试25个月内以先到着为准，由于设计及制造的错误引起的设备质量问题，明信DamagesduetofaultyoperationarenotShanghaiMingxin’sresponsibilityevenwithinthewarrantyperiod.由于客户使用不当造成的问题由客户自己负责ShanghaiMingxinwillestablishcustomerserviceenablingengineerormaintenancetovisit ntbodyshopuponreceiving Aftercompletionofthedesign,ShanghaiMingxinwillsubmitthe mendedsparepartslistanddiscusswithJIANGNANMOULDandJIANGNANMOULDtodeterminewhichpartsshouldbestoredasspare.ThefollowingtechnicalinformationshallbegiventoShanghaiMingxinatthesametimeofawardinganorder.Requi