GRR表格MSA第四版(手册例)

,,,,,,,,,,,,,,,,,

测量系统分析MSAGR&R---数据记录表DataWorksheet,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,报告编号ReportNO.,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

"量具名称

EquipmentName",,,,,,"产品类型

Description",,,,"测量人员

OperatorＡ",,,,"测试日期

TestTate",,

,,,,,,,,,,,,,,,,,

"量具编号

EquipmentNO.",,,,,,"基件编号

P/N",,,,"测量人员

OperatorＢ",,,,"平价人数

Appraisers",,3

,,,,,,,,,,,,,,,,,

"参数规格

Dimension",,,,,,"规格上限

USL",,,,"测量人员

OperatorＣ",,,,"试验次数

Trials",,3

,,,,,,,,,,,,,,,,,

"单位

Unit",,,,MM,,"规格下限

LSL",,,"过程变差/过程能力

ProcessVariation(σ/PP)",,,,,"样品数

Samples",,10

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

分析时机AnalyticalOccasion,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

零件编号PartsNO.,,,,1,2,3,4,5,6,7,8,9,10,Total,平均值Average,

1.,A,,1,0.29,-0.56,1.34,0.47,-0.8,0.02,0.59,-0.31,2.26,-1.36,1.94,0.194000,

2.,,,2,0.41,-0.68,1.17,0.5,-0.92,-0.11,0.75,-0.2,1.99,-1.25,1.66,0.166000,

3.,,,3,0.64,-0.58,1.27,0.64,-0.84,-0.21,0.66,-0.17,2.01,-1.31,2.11,0.211000,

4.,,,均值Mean,0.44667,-0.60667,1.26000,0.53667,-0.85333,-0.10000,0.66667,-0.22667,2.08667,-1.30667,,,0.190333

,,,SumA,1.34,-1.82,3.78,1.61,-2.56,-0.3,2,-0.68,6.26,-3.92,5.7100,,

5.,,,极差Range,0.35,0.12,0.17,0.17,0.12,0.23,0.16,0.14,0.27,0.11,,,0.184000

6.,B,,1,0.41,-0.56,1.34,0.47,-0.8,0.02,0.59,-0.31,2.01,-1.36,1.81,0.181000,

7.,,,2,0.41,-0.68,1.17,0.5,-0.92,-0.11,0.75,-0.2,1.99,-1.25,11.304,0.166000,

8.,,,3,0.64,-0.58,1.27,0.64,-0.84,-0.21,0.66,-0.17,2.01,-1.31,2.11,0.211000,

9.,,,均值Mean,0.48667,-0.60667,1.26000,0.53667,-0.85333,-0.10000,0.66667,-0.22667,2.00333,-1.30667,,,0.186000

,,,SumB,1.46,-1.82,3.78,1.61,-2.56,-0.3,2,-0.68,6.01,-3.92,5.5800,,

10.,,,极差Range,0.23,0.12,0.17,0.17,0.12,0.23,0.16,0.14,0.02,0.11,,,0.147000

11.,C,,1,0.29,-0.56,1.34,0.47,-0.8,0.02,0.59,-0.31,2.26,-1.36,1.94,0.194000,

12.,,,2,0.41,-0.68,1.17,0.5,-0.92,-0.11,0.75,-0.2,1.99,-1.25,1.66,0.166000,

13.,,,3,0.64,-0.58,1.27,0.64,-0.84,-0.21,0.66,-0.17,2.01,-1.31,2.11,0.211000,

14.,,,均值Mean,0.44667,-0.60667,1.26000,0.53667,-0.85333,-0.10000,0.66667,-0.22667,2.08667,-1.30667,,,0.190333

,,,SumC,1.34,-1.82,3.78,1.61,-2.56,-0.3,2,-0.68,6.26,-3.92,5.71,,

15.,,,极差Range,0.3500,0.1200,0.1700,0.1700,0.1200,0.2300,0.1600,0.1400,0.2700,0.1100,,,0.184000

"零件均值

PartsMean",,,,0.460000,-0.606667,1.260000,0.536667,-0.853333,-0.100000,0.666667,-0.226667,2.058889,-1.306667,,,0.188889

Total,,,,4.140000,-5.460000,11.340000,4.830000,-7.680000,-0.900000,6.000000,-2.040000,18.530000,-11.760000,17,,3.365556

,,,,,,,,0.171667,,,,试验次数Trials,,,2,3

,,,,,,,,0.004333,,,,,,D4,3.267,2.575

,,,,,,0.364504,,,,,0.442042,,,D3,0,0

,,,,,,0.013274,,,,,0.000000,,,A2,1.88,1.023

"注:当分析结果超出要求后，利用均值极差图分析原因Whenanalysisresultisoutofspec,needanalysetherootcausebymeanandrangechart。",,,,,,,,,,,,,,,,

"均值图

meanchart",,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,1,2,3,4,5,6,7,8,9,10,,,

,,,UCLx,0.3645,0.3645,0.3645,0.3645,0.3645,0.3645,0.3645,0.3645,0.3645,0.3645,,,

,,,LCLx,0.0133,0.0133,0.0133,0.0133,0.0133,0.0133,0.0133,0.0133,0.0133,0.0133,,,

,,,UCLR,0.4420,0.4420,0.4420,0.4420,0.4420,0.4420,0.4420,0.4420,0.4420,0.4420,,,

,,,LCLR,0.0000,0.0000,0.0000,0.0000,0.0000,0.0000,0.0000,0.0000,0.0000,0.0000,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,公差：,,,,6σ,,,pp,变差,,,,

,,,,PV,1.058804,,,PV,1.058804,,1.058804,PV,1.058804,,,

,,,,TV,0.000000,,,TV,0.000000,,#DIV/0!,TV,1.063650,,,基于公差baseonpartsspec

,,%EV,,,#DIV/0!,,,,#DIV/0!,,#DIV/0!,,9.54%,,,基于零件变差baseonpartsvariation

,,%AV,,,#DIV/0!,,,,#DIV/0!,,#DIV/0!,,0.00%,,,基于过程变差baseonprocessvariation

,,%RR,,,#DIV/0!,,,,#DIV/0!,,#DIV/0!,,9.54%,,,基于过程能力BaseonprocessPP

,,%PV,,,#DIV/0!,,,,#DIV/0!,,#DIV/0!,,99.54%,,,公式AFormulaA

,,,,ndc,14.72001098,,,,,,,,,,,公式BFormulaB

,,,,X^2/nkr,3.2111111,,sumSQ(sum(men))/nr,,,3.2114867,SUMSQ(sum(1-10part))/kr,,,86.7209111,,

"极差图

Rangechart",,SUMSQ(sum(men-part))/r,,,,86.7380000,,sumSQ(all),,87.3002000,,,,n=partk=menr=time,,

,,,ANOVATableWithOperator*PartInteraction,,,,,,,ANOVATableWithoutOperator*PartInteraction,,,,,,

,,,Source,,DF,SS,MS,F,P,Source,,DF,SS,MS,F,P

,,,Parts,,9,83.50980,9.27887,9993.19505,0.00000,Parts,,9,83.50980,9.27887,1250.18990,0.00000

,,,Operators,,2,0.00038,0.00019,0.20223,0.81873,Operators,,2,0.00038,0.00019,0.02530,0.97502

,,,Operators*Part,,18,0.01671,0.00093,0.09909,1.00000,,,,,,,

,,,Repeatability,,60,0.56220,0.00937,,,Repeatability,,78,0.57891,0.00742,,

,,,Total,,89,84.08909,,,,Total,,89,84.08909,,,

,,,GaugeR&RWithOperator*PartInteraction,,,,,,,GaugeR&RWithoutOperator*PartInteraction,,,,,,

,,,Source,,VarComp,Stdev,%Contribution,%TV,%Tolerance,Source,,VarComp,Stdev,%Contribution,%TV,%Tolerance

,,,TotalGaugeR&R,,0.00937,0.09680,0.90%,9.49%,#DIV/0!,TotalGaugeR&R,,0.00742,0.08615,#N/A,#N/A,#N/A

,,,Repeatability,,0.00937,0.09680,0.90%,9.49%,#DIV/0!,Repeatability,,0.00742,0.08615,#N/A,#N/A,#N/A

,,,Reproducibility,,0.00000,0.00000,0.00%,0.00%,#DIV/0!,Reproducibility,,0.00000,0.00000,#N/A,#N/A,#N/A

,,,Operator,,0.00000,0.00000,0.00%,0.00%,#DIV/0!,Operator,,0.00000,0.00000,#N/A,#N/A,#N/A

,,,Operators*Part,,0.00000,0.00000,0.00%,0.00%,#DIV/0!,,,,,,,

,,,Part-To-Part,,1.03088,1.01532,99.10%,99.55%,#DIV/0!,Part-To-Part,,1.03016,1.01497,99.28%,99.64%,#DIV/0!

,,,TotalVariation,,1.04025,1.01993,100.00%,100.00%,#DIV/0!,TotalVariation,,1.03758,1.01862,100.00%,100.00%,#DIV/0!

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

测量系统分析MSAGR&R---均值极差法Averageandmethod,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,报告编号ReportNO.,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

"量具名称

Equipment",,,,,,"产品类型

Description",,,,"测量人员

OperatorＡ",,,,,"测试日期

TestTate",1899/12/31

,,,,,,,,,,,,,,,,,

"量具编号

EquipmentNO.",,,,,,"基件编号

PartNO.",,,,"测量人员

OperatorＢ",,,,,"平价人数

Appraisers",3

,,,,,,,,,,,,,,,,,

"参数规格

Specification",,,,,,"规格上限

Upperlimit",,,,"测量人员

OperatorＣ",,,,,"试验次数

Trials",3

,,,,,,,,,,,,,,,,,

"测量单位

Unit",,,,MM,,"规格下限

LowerLimit",,,"过程变差/过程能力

ProcessVariation(σ/PP)",,,,,,"样品数

Samples",10

,,,,,,,,,,,,,,,,,

Datasheet：,,,,,0.171667,,,0.004333,,,3.365556,,,,,

,,,,,,,,,,,分析方式Analysismode,基于零件变差baseonpartsvariation,,,,

,测量系统分析MSA,,,,,,,,,,%总变差Totalvariation（TV）,,,,,

,重复性Repeatability－设备变差EquipmentVariation(EV),,,,,,,,,,,,,,,

,,,,,,,,,,,,=,9.54%,,,

,=,0.101421,,,,,,,"试验次数

Trials",K1,,,,,,

,,,,,,,,,2,0.8862,,,,设备,,

,,,,,,,,,3,0.5908,,,,,,

,再现性Reproducibility－評价人变差AppraiserVariation(AV),,,,,,,,,,,,,,,

,,,,,,,,,,,,=,0.00%,,,

,=,0.000000,#DIV/0!,#DIV/0!,,,,,"评价人数

Appraisers",K2,,,,,,人

,,,,,,,,,2,0.7071,,,,,,

,,,,,,,,,3,0.5231,,,,,,

,重复性和再现性RepeatabilityandReproducibility(R&R),,,,,,,,,,,,,,,

,,,,,,,,,"零件数量

PartQTY",K3,,=,9.54%,,,

,=,0.101421,,,,,,,3,0.5231,,,,,,

,,,,,,,,,4,0.4467,,,,,,

,,,,,,,,,5,0.4043,,,,,,

,零件变差PartsVariation(PV),,,,,,,,6,0.3742,,,,,,

,,,,,,公式AFormulaA,,,7,0.3534,,=,99.54%,,,

,=,1.058804,,,,,,,8,0.3375,,,,,,

,,,,,,,,,9,0.3249,,,,,,

,,,,,,,,,10,0.3146,,,,,,

,总变差TotalVariation(TV),,,,,,,,,,有效分辨率AvailabilityResolution(NDC)=1.41*（PV/R&R）,,,,,

,,,,,,,基于零件变差Baseonpartsvariation,,,,,=,15,,,

,=,1.063650,,,,,基于过程变差Baseonprocessvariation,,,,,,,,,

,,,,,,,基于零件公差Baseonpartsspec,,,,,,,,,

,,,,,,,基于过程能力BaseonprocessPP,,,,,,,,,

,判定标准DecideCriterion,,,,,,,,,,,,,,,

1)

0%<%R&R<10%：量测系统状况良好Excellent；,,,,,,,,,,,判定Decide,,良好Excellent,,,

10%≤%R&R≤30%：量测系统状况可以接收，但需改进Acceptedbutneedimprovement；,,,,,,,,,,,,,,,,

30%<%R&R<100%：量测系统必须改进Rejectedandmustbeimproved。,,,,,,,,,,,,,,,,

2)数据分级数NDC经四舍五入取整后，必须大于或等于5TheNDCistruncatedtotheintegerandoughttobegreaterthanorequalto5。,,,,,,,,,,,,,,,,

"分析评价措施

Analysisandaction",,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,分析人Analyst,,,,,日期Date,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,Operator,,#REF!,#REF!,#REF!,,#REF!,,,,,,,

,,,,,,,,,,,,,,,,,

,,,Part-To-Part,,#REF!,#REF!,#REF!,,#REF!,,,,,,,

,,,TotalVariation,,#REF!,#REF!,#REF!,,#REF!,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

测量系统分析MSAGR&R---变差数分析法ANOVAmethod,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,报告编号ReportNO.,,,,

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

"量具名称

Equipment",,,,,,"产品类型

Description",,,,"测量人员

OperatorＡ",,,,,"测试日期

TestTate",1899/12/31

,,,,,,,,,,,,,,,,,

"量具编号

EquipmentNO.",,,,,,"基件编号

PartNO.",,,,"测量人员

OperatorＢ",,,,,"平价人数

Appraisers",3

,,,,,,,,,,,,,,,,,

"参数规格

Specification",,,,,,"规格上限

Upperlimit",,,,"测量人员

OperatorＣ",,,,,"试验次数

Trials",3

,,,,,,,,,,,,,,,,,

"测量单位

Unit",,,,MM,,"规格下限

LowerLimit",,,"过程变差

ProcessVariation(6σ)",,,,,,"样品数

Samples",10

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,"方差分析表格

ANOVATable",,,不包含without,操作员和零件的相互作用Operator*PartInteraction,,,,,,,,,,,

,"变差来源

Source",,,,"自由DF

Degreeoffreedom",,"平方的总和SS

Sumofsquares",,"平均平方MS

Meansquare",,"F-比率

F-ratio",,有效分辨率AvailabilityResolution(NDC),,,

,零件Parts,,,,,,,,,,,,,,,

,评价者Operators,,,,,,,,,,,,,,,

,评价者和零件Operators*Part,,,,,,,,,,,,,,,

,设备Equipment,,,,,,,,,,,,#DIV/0!,#DIV/0!,,

,汇总Total,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,"变差来源

Source",,,,"变差估计值

Estimateofvaiance",,"标准偏差

Stdev",,%贡献率Contribution,,%总变差TV,,%公差Tolerance,,,

,系统TotalGaugeR&R,,,,,,,,,,,,,,,

,重复性Repeatability,,,,,,,,,,,,,,,

,再现性Reproducibility,,,,,,,,,,,,,,,

,评价者Operator,,,,,,,,,,,,,,,

,相