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SupplyChainLogisticsManagementChapter13:WarehousingTYPEOFNEEDTurninventoryPromotionalinventorySpeculativeinventoryCustomservicesandactivitiesSeasonalNEWWAREHOUSESWILLBE:PRODUCTCHARACTERISTICSHandlingcharacteristicsStoragecharacteristicsSpeedofmovementFlexibilityECONOMICBENEFITSOFWAREHOUSINGConsolidationBreak-bulkAssortmentCrossdockingMixingAssemblyPostponementStockpilingReverselogisticsWAREHOUSEBENEFITS
CONSOLIDATIONPlantAPlantBPlantCConsolidationWarehousesCustomersABCWAREHOUSEBENEFIT
BREAKBULKOPERATIONPlantABreakBulkWarehouseCustomerACustomerBCustomerCWAREHOUSEBENEFIT
CrossDockPlantAPlantBPlantCDistributionCenterCustomerACustomerBCustomerCTRADITIONALHANDLINGPalletizing,putaway,storage,replenishment,selectionandloadingforshipmentFoodindustryproductshandledupto17timesinSCandinDC4.3timesCROSS-DOCKINGProductsreceived,selected,repackaged,loadedforshipmentstorageEnabledbyconveyors&sortationequipmentUsedwithgeneralmerchandise&foodFastmovingproductsreplenishedusingPOSsystemsUsedinlarge(800Kto1,200Ksq.ft..)DCsC-DResults<Inventorycarryingcosts<Storage&processingspace<Producthandling(damage,shrinkage,outofdateproducts,returns,DClaborcostsImprovedsalesthroughdisplays>LogisticssavingstoproductsalessupportSTUDYOFC-D
ININDUSTRYOnly76%spaceoftraditionalOnly57%ofdirectlaborCase/hourincreasesUpto75%ExcellentpaybackperiodsWAREHOUSINGBENEFITS
IN-TRANSITMIXINGPlantAPlantBPlantCWarehouseTransitMixingPointProductDCustomerWA-B-C-DCustomerXA-B-C-DCustomerYA-B-CCustomerZA-BWAREHOUSINGBENEFITS
MANUFACTURINGSUPPORTVendorAVendorBVendorCManufacturingWarehouseAssemblyPlantSERVICEBENEFITSOFWAREHOUSINGSpotstock(定点储存)Fulllinestocking(全产品线存储)Value-addedservice(增值服务)WAREHOUSINGALTERNATIVESOptionsPrivatePublicContractOtherSelectwarehousingoptionwithbeststrategicfitSHAREOFWAREHOUSEBUSINESSDECISIONFACTORSStrategyTypeofneedInformationsystemControlProductcharacteristicsCultureSTRATEGYFulllineCentralizedpostponementUtilizationofcurrentcapacityandresourcesSegmentfocusedDIFFERENTIATION
CONTRACTVS.PUBLICProductivitysharing BusinessrelationshipsRealestatearrangements PricingagreementsUSEOFALTERNATIVES
(PercentofFacilities)WHOUSESTHEMOSTFACILITIES?WarehouseOperationReceiving In-storagehandlingShippingRecievingLifttruck PalletsConveyorIn-storagehandlingTransferOrderselectionreceivingareastorageareastorageareaselectionareaselectionareashippingareaShippingOrderverification
LoadingStorageActivestorageQuickmovementFlexibility
ExtendedstorageSeasonalitemsProductionconditioning(ripenbananas)PerchasementdiscountWarehousePlanningSiteSelection DesignProduct-mixanalysisFutureexpansionMaterialhandlingconsiderationLayoutSizingINFORMATIONSYSTEMCommunicationcapabilitiesSystemcompatibilityHandlingtechnologiesActivitybasedcostingWarehouseManagmentSystemReceivingStorageSelectionQualityanalysisPackagingInventorycontrolshippingOperationmangementReplenishmentcore
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