VSM价值流培训教材

VSM---价值流---最好的价值流教程2010年12月6日何为VSM？VSM（ValueStreamMapping）价值流程图是丰田精实制造（LearnManufacturing）生产系统框架下的一种用来描述物流和信息流的形象化工具

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Staging

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secondsC/O=0Uptime=100%2Shifts27,600sec/shift1200L640RIA焰C撑M姐E冲还压米加甲工2个服部唉件你号1个涨操锣作厕者2班撇制没六有沸设使置4程0秒慨操夺作泪时轻间1靠0梨0超%正替常蜡运鲁行侵使筋用2次衰休惭息–每雪次1挽0分贺钟库子存:-患1米2凡0抢0允L钟H-岗6掏4钳0哄R怕HA艇S饱S伤E墙M摆B喷L雪Y烂#土21C/T=40secondsC/O=0Uptime=100%2Shifts27,600sec/shiftI1有2伏0伐0覆L6休4圆0痰R目窄前献状册态零图StateStreetAssembly18,400pcs/mo-12,000LH-6,400RHTray=20pcs2shifts920pcs/day1xDailyS滤t雹a柱g厦i盏n妇gS他H障I匠P按P翼I壶N固GI2多7猴0鞠0寨L1渡4缝4启0市R#田1组牌装图秘表:A场S猾S炕E恳M吧B丢L惠Y洪#耕11C/T=62secondsC/O=0Uptime=100%2Shifts27,600sec/shiftI1600L850RA蛋C就M沈E冲雹压闯加嘱工2个糟部董件豆号1个透操柴作剃者2班熟制没套有册设剂置6咳2秒先操炼作就时坊间1忌0恶0肌%正爆常江运贞行徒使唤用2次播休暗息–每萄次1膜0分易钟库望存:-东1村6任0容0握L蓄H-殊8韵5脚0岛R元HA败S浆S角E跟M叫B为L吃Y鹊#层11C余/帝T皂=嗓6垮2阔s戒e桥c娘o金n旧d似sC疮/编O刚=朴0U椒p液t逮i鱼m贝e即=与1指0作0泰%2置S挑h浙i罪f强t浇s2伯7泛,洒6牲0害0捏s篇e耳c头/抖s然h胁i露f爱tI1抖6睛0据0逮L8举5较0逝R目片前厚状猪态餐图StateStreetAssembly18,400pcs/mo-12,000LH-6,400RHTray=20pcs2shifts920pcs/day1xDailyS煮H时I馅P奶P疾I山N蚂GS记t股a妇g督i汁n博gI2伟7余0血0球L1足4损4委0胳RA狗S忠S宏E速M晋B酱L淋Y肤#李21C/T=40secondsC/O=0Uptime=100%2Shifts27,600sec/shiftI1编2脸0卷0社L6材4之0离R#连2点蜻焊:图僵表:S棵.暑W呢E引L掠D糕#也21C/T=46secondsC/O=10min.Uptime=80%2Shifts27,600sec/shiftI1100L600RA哀C户M塘E冲蛇压负加昂工2个嫂部短件嘴号1操繁作自者2班摔制1烟0分项钟悼设君置4晨6秒贡操求作扣时蛾间8欢0凤%正准常秀运防行妹使沾用防时种间2次饭休康息–每熄次1女0分忠钟库虾存:-体1灶1炊0是0隔L户H-毙6搞0渠0养R坦H目概前同状稻态屈图C/T=62secondsC/O=0Uptime=100%2Shifts27,600sec/shiftS.WELD#21C/T=46secondsC/O=10minutesUptime=80%2Shifts27,600sec/shift1100L600RStateStreetAssembly18,400pcs/mo-12,000LH-6,400RHTray=20pcs2shifts920pcs/day1xDailySHIPPINGStagingI2700L1440RASSEMBLY#21C/T=40secondsC/O=0Uptime=100%2Shifts27,600sec/shiftI1200L640RASSEMBLY#111600L850RII#涌1点信焊:图队表:S奸.细W犹E缠L完D词#结11C/T=39secondsC/O=10min.Uptime=100%2Shifts27,600sec/shiftI4600L2400RA细C委M谎E冲至压牌加禽工2个贡部秋件农号1个惯操才作姑者2班茎制1疑0分疗钟槐设摆置3荡9秒唯操策作烘时潜间1归0纷0芝%正围常备运矮行显使嚷用阵时猛间2次掘休凯息–每痰次1贷0分晶钟库盗存:-访4由6裤0剩0旦L挪H-排2厚4两0瓜0碍R柏H目梅前疮状触态单图SHIPPINGASSEMBLY#11C/T=62secondsC/O=0Uptime=100%2Shifts27,600sec/shiftS.WELD#14600L2400R1C/T=39secondsC/O=10minutesUptime=100%2Shifts27,600sec/shiftIStagingStateStreetAssembly18,400pcs/mo-12,000LH-6,400RHTray=20pcs2shifts920pcs/day1xDailyIASSEMBLY#21C/T=40secondsC/O=0Uptime=100%2Shifts27,600sec/shiftI1200L640RI1600L850RIS.WELD#21C/T=46secondsC/O=10minutesUptime=80%2Shifts27,600sec/shift1100L600R冲拒压:图萌表:S焰T而A阴M迟P羽I筑N秃GC/T=1secondC/O=1hourUptime=85%EPE=2weeks27,600sec/shiftICoils5days2差0娱0含TA岸C拆M让E冲敞压哥加奋工2献0机0重T班o汉n冲锋压坡机自东动激上栏卷每手两犯个害星若期佩运构行积一稠次1个喘小霜时沸设秘置1秒付操硬作乓时顺间8趴5狂%正勺常匙运蹄行牢时慈间2次喝休姻息–每荒次1漫0分猾钟库瘦存:-献5天慌的吓钢伪卷目薄前稿状嘉态这图SHIPPINGStagingSTAMPINGICoils5daysC/T=1secondsC/O=1hourUptime=85%27,600sec./shiftEPE=2weeks200TSTAMPINGStateStreetAssembly18,400pcs/mo-12,000LH-6,400RHTray=20pcs2shifts920pcs/day1xDailyIASSEMBLY#21C/T=40secondsC/O=0Uptime=100%2Shifts27,600sec/shiftI1200L640RASSEMBLY#11C/T=62secondsC/O=0Uptime=100%2Shifts27,600sec/shiftS.WELD#21C/T=46secondsC/O=10minutesUptime=80%2Shifts27,600sec/shift1100L600RI1600L850RIS.WELD#14600L2400R1C/T=39secondsC/O=10minutesUptime=100%2Shifts27,600sec/shiftITues.+ThursMichiganSteelCo.500ft.coils加友入预供厕方M铃i植c连h阻i仿g碑a论n看S研t胸e僵e世l灰C旨o:星运期险二岗一俗卡梁车星在期哥四溉一凝卡麦车5仔0准0英甘尺多钢膏卷目丑前贯状深态奇图SHIPPINGC/T=62secondsC/O=0Uptime=100%2Shifts27,600sec/shiftStagingMichiganSteelCo.500ft.coilsTues.+Thurs.

这是材料流

进门

门对门价值流

出门StateStreetAssembly18,400pcs/mo-12,000LH-6,400RHTray=20pcs2shifts920pcs/day1xDailyIASSEMBLY#21C/T=40secondsC/O=0Uptime=100%2Shifts27,600sec/shiftI1200L640RASSEMBLY#11S.WELD#21C/T=46secondsC/O=10minutesUptime=80%2Shifts27,600sec/shift1100L600R1600L850RIS.WELD#14600L2400R1C/T=39secondsC/O=10minutesUptime=100%2Shifts27,600sec/shiftISTAMPINGICoils5daysC/T=1secondsC/O=1hourUptime=85%27,600sec./shiftEPE=2weeks200TSTAMPINGIA惑c衡m谜e生做产分控咸制:图做表:P壮R广O震D幕U具C度T哪I慰O碧NC同O圣N叉T炼R廊O资LM稀R控PDailyOrder

WeeklySchedule

加锐入淘信析息辫流来犬自滚顾完客忍的叙预勇测/软3该0纪/瞧6猴0刑/顾9迹0天每戏日棍确梅认厦订周货每扎周产裕生M巾R岭P6周缓的瞧预盾测划给仙供概方每豆周区向毁供氏方筝确筛认惩放怪行每朵周适计骨划每捷日斜发警货正计裕划目粉前拉状板态匹图SHIPPINGC/T=62secondsC/O=0Uptime=100%2Shifts27,600sec/shiftC/T=39secondsC/O=10minutesUptime=100%2Shifts27,600sec/shiftStagingPRODUCTIONCONTROLMRPDailyOrder30/60/90dayForecastsWeeklyRelease6-weekForecastsDailyShipScheduleWeeklyScheduleStateStreetAssembly18,400pcs/mo-12,000LH-6,400RHTray=20pcs2shifts920pcs/day1xDailyIASSEMBLY#21C/T=40secondsC/O=0Uptime=100%2Shifts27,600sec/shiftI1200L640RASSEMBLY#11S.WELD#21C/T=46secondsC/O=10minutesUptime=80%2Shifts27,600sec/shift1100L600RI1600L850RIS.WELD#14600L2400R1C/T=39secondsC/O=10minutesUptime=100%2Shifts27,600sec/shiftISTAMPINGICoils5daysC/T=1secondsC/O=1hourUptime=85%27,600sec./shiftEPE=2weeks200TSTAMPINGMichiganSteelCo.500ft.coilsTues.+Thurs.

库存天数=

现有量

日顾客需求加序入常时夏间艳线生胁产隙周转期检是纺所角有劈燕在调各依过姜程蛾中省操队作捷的怕时夕间跌（域增贺值楚时杆间乱）库贱存蔽时夺间笼是酒库证存另通奏过符价逗值址流巡寿排够队逆的妨时雪间.目少前脆状令态损图C袋/分T私=督6谁2项s选e家c愉o术n皆d搏sC宿/抢O估=增0U那p绕t拿i偿m霞e搬=痰1豆0及0滥%2煮S珍h生i好f亏t写s2添7拢,雀6峡0痰0广s堆e尼c呀/笨s研h标i舰f必t1隶s路e孟c炎o仪n祸d3邪9登s滚e抹c爽.6胞2已s第e伟c泻.4椒0末s积e逮c养.V伟a乔l啦u出eA谅d港d敲e乎dT芝i惠m注e=橡1妨8弃8弄s银e转c着.4财6司s闷e家c齿.5痒d椅a伪y劫s7谈.羞6膊d陶a盏y搞s1绘.锐8聪d走a厨y更s2期.着7宵d浸a后y勺s2纯d惹a筋y未s4喂.呢5夕d洗a苹y胁sP绑r幸o搭d萄u粱c乒t放i霞o肺nL权e仇a洽d堪t警i益m笔e2璃3矩.筹6d册a捎y择s=StateStreetAssembly18,400pcs/mo-12,000LH-6,400RHTray=20pcs2shifts920pcs/day1xDailyS受H绝I著P厘P么I宁N犯GS树t模a芬g圆i讲n丑gIA千S棋S废E昌M顽B蹄L芽Y述#探21C/T=40secondsC/O=0Uptime=100%2Shifts27,600sec/shiftI1酷2坚0骨0承L6懂4南0车RA亭S兔S授E蛮M盛B硬L汇Y求#递11I1液6辟0招0局L8紧5越0揪RS榆.汁W兼E谅L煌D顽#石21C贤/驻T牌=妥4碧6宜s抗e需c萌o身n毒d糖sC列/浑O毙=爸1设0担m背i情n赔u用t坛e林sU纯p担t物i界m惨e架=彩8寒0晓%2省S资h巡寿i羽f铸t告s2僻7吴,煮6懂0吊0鹿s元e逐c匹/舰s岁h狗i赶f骨t1你1向0亿0筋L6叔0刮0支RIS深.半W情E愁L岗D纲#拘14曲6润0甘0情L2域4窜0蓄0娘R1C斑/售T殃=申3培9堵s旺e牌c旁o换n伴d买sC丢/挽O耽=抖1害0斑m青i芳n哨u乓t闭e势sU燃p鲁t钥i膏m估e牲=霸1掀0澡0扮%2布S玩h嚷i颤f雁t父s2献7常,遥6子0渣0寻s批e蜂c汪/晒s担h闭i蹦f脚tISTAMPINGICoils5daysC/T=1secondsC/O=1hourUptime=85%27,600sec./shiftEPE=2weeks200TSTAMPINGMichiganSteelCo.500ft.coilsTues.+Thurs.PRODUCTIONCONTROLMRPWeeklyScheduleD我a饱i连l喉y鼠S来h考i棚pS泄c谈h洪e盘d印u扔l舟e4队6抓0损0据L2灾4据0絮0假R7碑0杰0乒09澡2幅0描=7侧.愈6秧d熄a墙y非sDailyOrder30/60/90dayForecastsWeeklyRelease6-weekForecasts识眨别刃机粘会目骡前想的籍状碑态漠图钱表特明叙“卵正夸在剑”肤所畏发查生蜓的它默展献示急了战浪喜费酱的惰步律骤轻和坊瓶膀颈它片帮岸助泄目皂视倒操沟作良者犁如知何障能聪够厅合屠并份“劝流柔动甩”它才帮箱助肚你椒看症到勾哪蕉里摊需观要饼“贤拉坟动瞒”特体剩系它杏帮捕助帐如艇何疮改规进到影摧响价膀值嫂流价独值捡流次图“将蛛来斥的除状哄态”产塔品颠族目询前艺状野态殖图将阅来薯状该态拌图工早作客计慌划价箭值斤流挽图饲步孔骤将锻来南状黄态扑的摸问痕题要求1.理想的操作时间

(节拍时间)?2.建立成品超市或直接发货

?

材料流3.哪里能够使用持续的流动?4.哪里需要超市拉动系统?

信息流5.哪个是“触发器”的过程?6.如何均衡混合生产?7.释放什么工作批量?

改进8.哪里需改进来实现？将准来饱状寺态令的辆问贞题#邀1什垮么护是桨节涉拍底（钥理碌想救的榜操骨作完时幻玉间埋）?节逃拍凝是尝通骂过从计唯算贞生饮产呢及跪最量终茂销猾售歇的煤步看伐鬼把男顾吐客四与箱生匪产颂相辛连斗的活工就具精狱益锤生肉产挠的择目躺的角是广按传顾棕客敏的陈频汁率良生锹产，不勿快丛也国不运慢无论论堪或风快橡或涝慢皂的寸生高产催都鸡会西产嫂生夏浪鹅费经与咽非词增截值摇活冤动

节拍=可用时间(小时/秒)顾客要求(单元)可牌用承时冠间=付浮费岁时扑间–休朋息倡时箭间=愁8小造时-艺2睛0分揭钟=挎2永8邪,速8循0港0扔-难1挎2哈0刑0秒=壤2营7痒,竭6姥0狠0秒/班可缠用陡时缩慧间顾慕客翼要梦求=2牌7江,初6蜻0晌0秒4雀6豆0件每里班理光想祸的坟操概作咱时傲间甚（隙或眉节食拍流）=鸦6班0秒A锣C说M帮E冲劳压澡节判拍将堆来奥状经态阴图枪问协题#看2是员否巩建麦立百成锯品樱超皆市刃，帮顾丙客鸭从购这驰里眨拉量动阁，婆或竟直枪接雷发凑货?顾江客龄时友间成表削装匪配发崖货顾似客跑要巨求订召单组拥装2诱.直稻接帮发特货半或姜超甩市?当骄持屡续蹲流惩动额使渡用嘴直晓接饺发较货怎，壤可约以含混翻合域模滤式唐生买产.2功.直耕接拘发借货蚕或邮超肌市?使末用随成讯品度超劈燕市晋，车需危要神考桥虑米以梢下阳因身素则：设湖置恳时匙间登长过远程残长桂或豆不走可之靠远存距娱离朵外浸面烫供棉货

发货

顾银客叠要首求订迅单

拉动

超市

生产卡

组装

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