冷焊Weldquality焊接品质课件

integratedtouchscreenincl.PC,Printer

(整合的觸摸式螢幕包括電腦,列印機)230V,16ACompletesetofquickchangeinserts(20–90mm)

(整組的快速更換治具(20–90mm)bar-codedidentificationofweldingpersonal(焊接之後自動產生條碼識別)Shippingbox(出貨盒)

Dimensionrange(尺度範圍):

20-110mm(½“-4“) Materials(材料):PVDF,PP,

PP-natural(本色),ECTFE,

PFAoptional(選項)IR-heatingelement,Planer

(紅外線加熱元件,刨刀)IR–FusionEquipments紅外線熔接設備NewSP110S

IR-andbuttwelding(紅外線對焊熔接機)

Dimensionrange(尺寸範圍):

75-250mm(2½“-10“) Materials(材料):PVDF,PP,

PP-natural(本色)IR-heatingelement,Planer,Clampingjaw(紅外線加熱元件,刨刀,夾具)

11.4”TouchPanelincl.PC,Printer

(11.4”觸摸式螢幕包括電腦,列印機) 230V,20/25A Completesetofquickchangeinserts(75–225mm)(整組的快速更換治具(75–225mm) PCMCIAAccessandmemorycard(PCMCIA卡和記憶卡) Shippingbox(出貨盒20)IR–FusionEquipments

紅外線熔接設備SP250 compactconstruction

(結構輕巧) lowweight

(重量輕) automaticmove-inand

move-outoftheheating element(加熱元件自動定位) integratedprocessdatasoftwareforeasyadministration

ofallrecordedweldingdata

(整合的處理資料軟體，輕鬆管理全部的焊接數據記錄) siteandworkshopequipment

(設備適合工地和工廠工程施工)IR–FusionEquipments紅外線熔接設備NewSP110S menunavigationindifferentlanguages:

(目錄操作提供下列的語) -German(德文) -English(英文) -French(法文) -Korean(韓文) -Swedish(瑞典文) -Spanish(西班牙文) -Italian(意大利文) -Japanese(日文) -SimplifiedChinese(簡體中文) -TraditionalChinese(繁體中文)IR–FusionEquipments紅外線熔接設備NewSP110S

variableadjustableplaningdistance(變數調整刨平距離)easyadjustablemeasurementsofisometrics(焊珠量測容易調整)easycorrectionofcutpipelength(管材長度容易修正)IR–FusionEquipments紅外線熔接設備NewSP110SWelding(的焊接)ofPVDF,PP,PP-n,E-CTFEandPFA(opt.)allparameterincluded(包括全部的參數)IR–FusionEquipments紅外線熔接設備NewSP110S

easyhandlingandcontroloftheweldingprocess

(焊接程序容易處理控制)

fullytraceabilityofweldingdata(焊接數據可以完全追蹤)labelprintout(標籤可以列印出)IR–FusionEquipments紅外線熔接設備NewSP110S Fullyautomatedweldingprocess(完全自動化的焊接程序) Minimizedinfluenceoftheoperators(不良的人為操作減至最低) 100%reliabilityoftheweldingquality(100%可靠的焊接品質) Perfectweldbeadshape(完美的焊珠形狀)

(highmechanicalweldstrength,reducedbeadandsmalltoleranceofthebeadsizearoundthewholeweldbeadcircumference.(高機械焊接強度,減少整個焊接周圍的焊珠尺寸公差) WeldingprocessisinaccordancetheDVS-guidelines(焊接程序符合DVS-標準) Shortestweldtimes(pre-heatingcooling)最短的焊接時間(預熱

冷卻)

Singlephasepowersource,controlofpowersupply(單相電源,電源供應器控制)IR–FusionEquipments(紅外線熔接設備)FeaturesofSPmachines(SP機種特色)Uniquedesignoftheclampingequipment(usablefordifferentcomponentsoffittingswithshortlegs–heatingelementbuttfusionfittings)夾具設備的獨特設計(方便快速更換不同的接頭組件–加熱元件對接焊熔合接頭)

Nospecialorseparateelongatedfittingsnecessary!不需要特別的或分開的加長接頭!IR–FusionEquipments(紅外線熔接設備)FeaturesofSPmachines(SP機種特色)Elongatedsupportclamps:(加長的支橕夾具:)

-bettersupportforpipes(支橕管線更佳)

-largediaphragmvalves

OD110areweldable(可焊接外徑110mm隔膜閥)

IR–FusionEquipments(紅外線熔接設備)FeaturesofSPmachines(SP機種特色)Newkindofclosingmechanism:

(新式的閉合機構) Ensuresuniformandrepeatableclampingpressure(確保夾具壓力的一致性和重覆性) Clampsaremovable

(可移動式夾具) Verticalandhorizontaloffset(垂直和水平偏置)Magneticfixationoftheclampinginserts:(夾持治具的磁鐵定位:)) Reducedexchangetime(減少換刀時間) Reducedparticlecontamination(減少粒塵污染) Universalclampingequipment(萬用夾具設備)IR–FusionEquipments(紅外線熔接設備)FeaturesofSPmachines(SP機種特定)OffsetAdjustment偏置調整

Verticaloffset

垂直偏置Horizontaloffset

(水平偏置)IR–FusionEquipments(紅外線熔接設備)FeaturesofSPmachines(SP機種特色)IR–FusionEquipments(紅外線熔接設備)FeaturesofSPmachines(SP機種特定)PCcontrolledweldingprocess電腦控制焊接程序Traceabilitywithjointnumber(upto99999joints)

可追蹤接合點數目(最多99999接合點)2000

weldings

canbestoredintheweldingequipment

(可以儲存2000筆焊接數據)Theweldingreportscanbedisplayedonthescreen.

(焊接報告可顯示在螢幕上)IR–FusionEquipments(紅外線熔接設備)Welddocumentation(焊接文件)PCorNotebookOrganisedbyData-workprogram(電腦或筆記型電腦以數據-工作程式組織)Weldingdatatransfer(焊接數據轉換)Weldingrecordprintout20(焊接記錄列印出)IR–FusionEquipments(紅外線熔接設備)Welddocumentation(焊接文件)Directprintout(直接列印出)Systemcomparison(系統比較)Weldingtimes(焊接時間)VergleichderPPSchweißzeitenSchweißzeit(Anwärm-undKühlzeit)ComparisonPVDFweldingtimesPVDF(焊接時間之比較)Weldingtimes(preheatingandcoolingtime)焊接時間(預熱和冷卻時間)IRWeldingEquipment紅外線焊接設備TrainingProgramandCertification訓練計劃和認證AGRUprovidescombinedweldingtraining,weldingcertificationandmaintenancecourses… In-houseattheAGRUTrainingCentrein

BadHall/Austria Atcustomer’splace Onsiteatthecustomer’sprojectplace Evaluateweldingjointsandissuesweldingtraining certificates FREEOFCHARGE!Additionalonrequest:AGRUprovidesSUPERVISINGonsitewithspecialeducatedandcertifiedweldingpersonnelIR–FusionEquipments(紅外線熔接設備)Trainingprogram(訓練計畫)TheoreticalTest(學科測驗): BasicinMaterial(材料基礎) Toolset-up(工具設定) Mechanical(機械) WeldProcedure(焊接程序) QualityControl(品質管理) ToolMaintenance(工具維護) OperationConsiderations

(操作考量) Accessories(ifavailable)(附屬元件(如果有)) Name,SignatureandDateofWelderandTrainer(焊接者和訓練者姓名,

簽名和日期)PracticalTest(實務測驗): OperationofWeldingMachine,TroubleShootingandWeldcoupon(焊接機的操作,故障排除,焊接測試樣板)IR–FusionEquipments(紅外線熔接設備)Operatorcertification(操作人員認證)Identitycard(識別卡)

isusedfortheoperator(給操作人員配帶)

(IssuedbyAGRUafteraweldingtraining)

(

AGRU在焊接訓練之後會發行此卡)InfooftheoperatorisautomaticallystoredwiththeweldingdataWeldercanonlyoperatetheequipment.

操作人員的資訊和焊接數據自動地儲存在一起,焊接者只能夠操作此設備IR–FusionEquipments(紅外線熔接設備)Operatorcertification(操作人員認證)SelectCard(管理卡

)

isusedfromtheQA/QCPersonandforeman(是由品質管制人員和領班使用) -Download/deleteweldingdata(下載/刪除焊接數據) -Changetime/date(更換時間/日期) -produceparameterforspecial materials(產生特殊材料的參數)Content(內容):Set-upoftheSPwelding

machineSP(機種的設定)GuidelinesforMaintenance/Service(維修/服務的指導)GuidelinesforWeldingPersonnel(焊接人員的指導)GuidelinesforEvaluationofWeldingJoints(焊接點的評估之指導)GuidelineforDocumentation(文件製作的指導)QA/QCGuidelinesduringInstallation(安裝時期的品管指導)IR–FusionEquipments(紅外線熔接設備)QA/QCManuals(品管手冊)WeldingqualityonIR-fusionforPVDFandPPPVDF和PP在紅外線的焊接品質Systemcomparison(系統比較)Weldingtechnology(焊接科技)HSHeatingelementbuttweldingmethod(加熱元件對焊熔接方法)acc.DVS2207-part11(依據DVS2207-part11)IRInfraredweldingmethod(紅外線焊接方法)

(noncontactheatingelement–buttwelding)

(非接觸式加熱元件–對焊熔接)acc.DVS2207–part6(依據DVS2207–part6)IR-dIR-wPreparationoftheweldingareaPreheatingJoiningandCooling(焊接區域的準備)(預熱)(接合和冷卻)Systemcomparison(系統比較)Weldingtechnology(焊接科技)Weldingtime(焊接時間)Totaljoiningtime(總共接合時間)Coolingtime(冷卻時間)Preheatingtime(預熱時間)Weldingtime(焊接時間)Preheatingtime(預熱時間)Joiningpressure(接合壓力)+/-5%Pressure(壓力)Tolerance(公差)

Adjustmenttime(調整時間)Joiningpressurebuild-uptime(接合壓力形成時間)Systemcomparison(紅外線焊接科技)Weldingtechnology(壓力控制/IR-d)IRweldingtechnology(紅外線焊接科技)

waycontrolled/IR-w)(way控制/IR-w)Adjustmenttime(調整時間)Joiningpressurebuild-uptime(接合壓力形成時間)Weldingtime(焊接時間)TotalJoiningtime(總共接合時間)Coolingtime(冷卻時間)Preheatingtime(預熱時間)Weldingtime(焊接時間)Preheatingtime(預熱時間)Pressure(壓力)Tolerance(公差)

Joiningressu(接合壓力)+/-?%PVDF110x5,3Waycontrolled,way1,1mm/actualmeasuredpressureinthejoiningareaway控制,way1,1mm/在接合區域實際量測的壓力Time[sec]時間[秒]Pressure[N]壓力???NRequiredpressure122N!(需要壓力122N!)IRWeldingtechnology(紅外線焊接科技)

(waycontrolled/IR-w)(way控制/IR-w)Weldquality焊接品質

Influencefactors影響因素UniformityoftheWeldBead(焊珠的均勻度)WeldBeadSize(焊珠大小)ContaminationinWeldArea(焊接區域的污染)ColourationinWeldArea

(焊接區域的色澤)WeldStrength(

焊接強度)InfluenceofWeldQuality(焊接品質的影響)Offset–Alignment(偏置–對準)HeatingTime(加熱時間)Built-upPressure(施加壓力)WeldForce(焊接力道)HeatingElementAdjustment

(加熱元件調整)AirCurrent(氣流)DragForce(牽引力量)AmbientArea(周圍區域)WeldPreparation(焊接預備)Weldquality(焊接品質)

Influencefactors(影響因素)Beadshapes(焊珠形狀)PVDF-UHPComparisonofthebeadlayout(HS/IR-d焊珠佈置的比較)IR-d-welding-(焊接)Butt–welding(對焊熔接)TypicalIRWeld(典型紅外線焊接)ColdWeld壓接(冷焊)Weldquality(焊接品質)

Influencefactors(影響因素)Dialgauge(針盤量規)Weight(重量)Testmedium(測試媒體)Testspecimen(待測試料)HeatisolatedBath(熱隔離槽)Chronometer(時計)Pump180psi180psiAcc.DVS2203Part4Weldquality(焊接品質)Testingoflongtermquality(長時間品質試驗)Performedtestsacc.DVS2203-4/(EN12814-2/8):

Weldingmachine:SP110

pressurecontrolled(IR-d)Specimens(試料):PipeSolef

1010/PipeSolef1010,OD63SDR21PipeSolef1010/FittingSolef1009,OD63SDR21PipeSolef1010/FittingSolef1008,OD160

SDR33

Thespecimenshavebeenproducedunderstandardconditions(20°C,shortcoolingtimes)withstandardparameters.(此試料在標準狀況下以標準參數製造(20°C,短冷卻時間))Weldquality(焊接品質)

Testingoflongtermquality(長時間品質試驗)Weldingmachine:IR63waycontrolled(IR-w)Specimens(試料):PipeKynar/PipeKynar,OD63SDR21Todeterminethenotchsensitivity2NCTtestshavebeenperformedonthebasicmaterial.(為了決定刻痕敏感度2NCT試驗實施在基本的材料上.)ThetestswereperformedbyHesselIngenieurtechnik(2000–2002*)byorderofAGRU.(本試驗被HesselIngenieurtechnik依照AGRU的指令而實施(2000–2002*).Weldquality(焊接品質)

Testingoflongtermquality(長時間品質試驗)ResultsoftheLongTermBehaviouracc.DVSofIR(force)weldedPVDFS-Typeweldingsamples:(長時間表現性能結果是依據紅外線(力量)焊接的PVDFS-型式焊接樣本的DVS:)TestperformedbyHesselIngenieurtechnikGmbH/Germany2002T=95°CWeldquality(焊接品質)

Testingoflongtermquality(長時間品質試驗)ResultsoftheLongTermBehaviouracc.DVSof

IR(distance)weldedPVDF-E(competitor)samples:(長時間表現性能結果是依據紅外線(距離)焊接的PVDFE(競爭者)-樣本的DVS:))TestperformedbyHesselIngenieurtechnikGmbH/Germany2002T=95°CWeldquality(焊接品質)

Testingoflongtermquality(長時間品質試驗)SampleIR-dweldingPVDFS-Type(AGRU)IR-wweldingPVDFE-Type

(othersupplier)ServicelifedifferenceBasicmaterial1536,4Std.217,3Std.+607%IRweldingsample408,1Std.

fs>0,957,6Std.fs>0,88+610%SuspensionPVDFhasamultipleservicelifecomparedtoEmulsionPVDF.Improvedlongtermbehaviouratequalweldingfactorshasresultedinsignificantbetterservicelivesevenontheweldedjoints.(SuspensionPVDF比Emulsion的PVDF有多的使用壽命.在相同的焊接因素下有更佳的機械特性和更久的使用壽命.)ComparisonofTestResultsPVDFPiping(測試結果的比較)AGRUSupplierBPP-PureStandardPP-cdpStandardPipePPR

b-PPH/PPRb-PPHb-PPHFittingPPRPPRb-PPH/PPRb-PPH/PPRValveb-PPHb-PPHb-PPHb-PPHSystemcomparisonPPPiping(系統比較)PP-H(Homopolymer)(同元聚合物)PP-R(Random-Copolymer)(隨機-共聚物)Testprogram測試計畫PPPipeweldsWeldingmachine:SP110pressurecontrolled(IR-d)

(焊接機)SP250pressurecontrolled(IR-d)Specimen:(試料)Pipe/PipePPROD110x10SDR11Pipe/PipePPHOD110x10SDR11Weldingmachine:Buttweldingmachine(HS)(焊接機:對焊熔接機(HS))Specimen:(試料)Pipe/PipePPROD110x10SDR11Pipe/PipePPHOD110x10SDR11Testprogram(測試計畫)PPPipewelds(PP管焊接)Beadlayout(焊珠格式)PPWelds(PP焊接)ComparisonofthebeadlayoutHS/IR-d(焊接佈置的比較)HS-welding(HS-焊接)IR-d-welding(IR-d-焊接)TestswereperformedbyHesselIngenieurtechnikGmbH2002/2003Comparison