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一种基于三自由度机器人CFETR维护执行器研究一种基于三自由度机器人CFETR维护执行器研究
摘要
托卡马克装置是目前最重要的聚变设备之一,而大型聚变实验装置CFETR便是一种世界上最具竞争力的第二代托卡马克装置,它的运行状态与寿命对于聚变技术的发展有着十分重要的影响。由于CFETR长时间的运行,设备的执行器会受到不同程度损伤,严重损伤的执行器需要进行更换或维护。然而,在高温、强辐照和高真空等复杂环境下,如何对执行器进行维护成为了一大难题,而采用三自由度机器人进行执行器的维护则成为了较为有效的解决方案。因此,本文研究了基于三自由度机器人的CFETR维护执行器问题。
首先,本文阐述了CFETR的基本工作原理与执行器的功能以及成分。之后,针对CFETR执行器维护需求,提出了三自由度机器人的方案,并给出了整体结构设计与运动学建模方案。在此基础上,本文设计了机器人控制算法,实现了机器人的路径规划与控制。实验结果证实,该机器人成功地实现了对CFETR执行器的维护。
在CFETR执行器维护方面,本文的研究结果具有很好的可行性和实用性,提供了一种行之有效的CFETR执行器维护方法,并为CFETR的长寿命运行提供了技术支持。
关键词:聚变装置,CFETR,执行器,三自由度机器人,路径规划,控制算法
Abstract
Thetokamakdeviceiscurrentlyoneofthemostimportantfusionequipment,andthelarge-scalefusionexperimentaldeviceCFETRisoneoftheworld'smostcompetitivesecond-generationtokamakdevices.Itsoperationalstatusandlifehavesignificantimpactsonthedevelopmentoffusiontechnology.Duetothelong-termoperationofCFETR,theactuatorsoftheequipmentwillbedamagedtovaryingdegrees,andseverelydamagedactuatorsneedtobereplacedormaintained.However,howtomaintaintheactuatorsinacomplexenvironmentofhightemperature,strongirradiation,andhighvacuumhasbecomeamajorchallenge.Theuseofathree-degree-of-freedomrobotforactuatormaintenancehasbecomeamoreeffectivesolution.Therefore,thispaperstudiestheproblemofCFETRmaintenanceactuatorbasedonathree-degree-of-freedomrobot.
First,thispaperexpoundsthebasicworkingprincipleofCFETR,thefunction,andcompositionoftheactuator.Next,aimingatthemaintenancerequirementsofCFETRactuator,theschemeofathree-degree-of-freedomrobotisproposed,andtheoverallstructuredesignandkinematicsmodelingschemearegiven.Basedonthis,therobotcontrolalgorithmisdesignedtoachievethepathplanningandcontroloftherobot.ExperimentalresultsprovethattherobotsuccessfullymaintainstheCFETRactuator.
IntermsofCFETRactuatormaintenance,theresearchresultsofthispaperhavegoodfeasibilityandpracticality,providinganeffectiveCFETRactuatormaintenancemethodandtechnicalsupportforthelong-lifeoperationofCFETR.
Keywords:fusionequipment,CFETR,actuator,three-degree-of-freedomrobot,pathplanning,controlalgorithmThemaintenanceofCFETRactuatorsiscrucialforthelong-termoperationoftheCFETR.TraditionalmaintenancemethodsforCFETRactuatorsaretime-consumingandlabor-intensive,andmaynoteffectivelysolvetheproblems.Therefore,thedevelopmentofanefficientmaintenancemethodisurgentlyneeded.
Inthispaper,athree-degree-of-freedomrobotwasdevelopedforCFETRactuatormaintenance.TherobotisdesignedtoachievepathplanningandcontrolfortheCFETRactuator.Thepathplanningalgorithmsusedintherobotenableittoreachandmaintainthedesiredpositionstoperformthemaintenancetasks.Thecontrolalgorithmensuressmoothmovementoftherobotandaccuratepositioningoftheactuator.
ExperimentalresultshaveshownthattherobotsuccessfullymaintainstheCFETRactuator.Thefeasibilityandpracticalityoftheproposedmethodhavebeendemonstrated,anditprovidesaneffectivesolutionforthelong-lifeoperationofCFETR.
Inconclusion,thedevelopmentofanefficientmaintenancemethodforCFETRactuatorsisessentialforthereliableoperationoftheCFETR.TheproposedmethodinthispapercanbeusedasaguidelineforfutureCFETRmaintenancesystemsdesign.Furtherinvestigationscanbedonetoimprovetheperformanceoftherobot,reduceoperationcost,andextendtherangeofapplicationstootherfusionequipmentOnepotentialareaforfutureresearchrelatedtoCFETRmaintenanceisthedesignofmoreadvancedrobotsthatcanperformevenmorecomplextasks.Forexample,currentrobotsaretypicallyonlyabletoperformsimpletasksliketighteningboltsorinspectingcomponents.However,moreadvancedrobotscouldbedesignedthatarecapableofperformingcomplextaskslikewelding,cutting,orevenrepairingdamagedcomponents.
AnotherareaofpotentialresearchisthedevelopmentofmoresophisticatedmonitoringandcontrolsystemsforCFETRmaintenancerobots.Currently,robotsmustbemanuallyoperatedbyhumanoperators,whomustmonitortheirprogressandinterveneifanyproblemsarise.However,moreadvancedmonitoringandcontrolsystemscouldbedevelopedthatwouldallowrobotstooperateautonomously,makingmaintenanceoperationsmoreefficientandcost-effective.
Finally,futureresearchcouldfocusonthedevelopmentofnewmaterialsandcoatingsforCFETRcomponentsthatwouldbemoredurableandresistanttowearandtear.ThiscouldsignificantlyextendthelifespanofCFETRcomponents,reducingtheneedforfrequentmaintenanceandultimatelyloweringtheoverallcostofoperatingthefacility.
Overall,therearemanypotentialavenuesforfutureresearchrelatedtothemaintenanceoftheCFETR.Bycontinuingtodevelopnewandinnovativemaintenancemethodsandtechnologies,scientistsandengineerscanensurethatthisimportantfusionfacilityiscapableofoperatingreliablyandefficientlyforyearstocomeAnotherimportantareaofresearchrelatedtothemaintenanceoftheCFETRisthedevelopmentofadvancedmonitoringanddiagnosticsystems.Thesesystemswouldaimtodetectpotentialissueswiththefacility'scomponentsbeforetheyleadtofailuresordowntime.Bymonitoringkeyparameterssuchastemperature,pressure,andflowratesinreal-time,engineerscouldidentifyproblemsearlyonandtakecorrectiveactionbeforetheybecomemoreserious.
Inadditiontomonitoringsystems,thedevelopmentofadvancedroboticsandautomationtechnologiescouldalsoplayasignificantroleinreducingtheneedforhumaninterventioninmaintenanceactivities.Forexample,robotscouldbeusedtoperformroutineinspectionsandrepairsinhard-to-reachareasorinhazardousenvironments,suchastheinteriorofthefusionchamber.
Finally,itisimportanttoconsiderthehumanfactorsinvolvedinCFETRmaintenance.Asthecomplexityofthefacilityincreases,sotoodoestheneedforhighlyskilledandexperiencedmaintenancepersonnel.Ensuringthatthesepersonnelareproperlytrained,equippedwiththenecessarytoolsandequipment,andprovidedwithasafeandcomfortableworkingenvironmentwillbecriticaltothelong-termsuccessoftheCFETR.
Overall,themaintenanceoftheCFETRwillcontinuetobeacriticalareaofresearchanddevelopmentasthefacilitymovesclosertocompletion.Byfocusingonthedevelopmentofadvancedmaintenancemethods,monitoringanddiagnosticsystems,roboticsandautomationtechnologies,andaddressingthehumanfactorsinvolvedinmaintenance,scientistsandengineerscanhelpensurethattheCFETRoperatesreliablyandefficientlyforyea
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