生产计划与排程(英文)课件

Introductionto

RhythmFactoryPlannerKwokPoonMay17,2000​Introductionto

RhythmFactor1AgendaWhatIsRhythmFactoryPlanner(FP)RhythmFPArchitectureRhythmFactoryPlanner(FP)PlanningConceptRhythmFPfeatures​AgendaWhatIsRhythmFactoryP2WhatIsRhythmFactoryPlanner(FP)?​WhatIsRhythmFactoryPlanner3WhatIsRhythmFactoryPlanner(FP)FactoryPlannerusestheinformationfromtheexistingtransactionsystem(ERP)toprovideintelligentdecisionsupportcapabilityinPlanningandSchedulingFactoryPlannerprovidesaglobalintegratedview

PurchasingOrderEntryShippingMRPFactoryPlannerFloorControlDataDecisions&Data​WhatIsRhythmFactoryPlanner4WhatCanRhythmFPDo?FactoryPlannerprovidesasystematicandconstraint-basedplanningconceptFactoryPlannercanhelptominimizethecurrentad-hocplanningprocessFactoryPlannercanquicklyrevealtheproductionconstraint,whichisalmostimpossiblefortraditionalplanningprocess​WhatCanRhythmFPDo?Factory5RhythmFPArchitecture​RhythmFPArchitecture​6RhythmFPArchitectureClient-ServerArchitectureBothserverandclientprocessescanrunonWindowsNTmachinesMayrunserverandclientonseparatemachinesUseexistingdata(fromTritonandSFCS)MemoryResidentMulti-Usercapability​RhythmFPArchitectureClient-S7RhythmFPArchitecture

(cont.)RhythmFPClientRhythmFPClientRhythmFPClientDataFilesRhythmFPServerRhythmFPServerProductionPlannerMaterialPlannerReportReaderProductionServerWhat-ifServer​RhythmFPArchitecture(cont.)8RhythmFPFramework

(Input&Output)RhythmFPServerDemandProductStructure:PartnumberBOMRoutingsFactoryModel:ResourcesResourceCalendarMaterialAvailability:UnassignedInventoryP.O./VendorInfo.WIPOtherInformation:Tools...ProductionPlan:CapacityMaterial​RhythmFPFramework

(Input&9RhythmFPFramework(cont.)FPrequiresACCURATEandSUFFICIENTdatainput(garbagein&garbageout)OpenloopplanningprocessinthefirstphasePlannersexecutetheproductionplanbasedonFP’ssuggestion​RhythmFPFramework(cont.)FP10BasicFPDataObjectsBOMdataDemandorderdataPartnumberdataUnassignedinventorydataSupplierpartdataResourcedataRoutingdata​BasicFPDataObjectsBOMdata​11MoreFPDataObjectsWipdataOperationresourcedataResourcecalendardataVendorcalendardataVariablecapacitybucketsizedata​MoreFPDataObjectsWipdata​12FPOutputFilesCriticaldeliverydataPurchaseorderEDCrecommendationsManufacturingorderdataPlannedstarttimesProcurementdataProcurementbypartdataetc.​FPOutputFilesCriticaldelive13FPDataObjectsRelationshipDemandOrders&ForecastOrdersBOMUnassignedinventoryRoutingdataVendorInfoResourcedataResourcecalendardataWIPdataFinishedGoodsPartNumbersMfgOrders​FPDataObjectsRelationshipDe14RhythmFPPlanningConcept​RhythmFPPlanningConcept​15FPPlanningConceptBTO(Build-to-order)engine:useDemandsasthedrivertocreateplanConsiderbothmaterialandcapacityconstraintsatthesametimeConsiderbothSalesOrdersandForecastsasthedemandinputwithdifferentprioritiesStartasanInfiniteCapacityPlanandprogresstoaFiniteCapacityPlan​FPPlanningConceptBTO(Build-16FPPlanningConcept(cont.)MaterialsareassignedaccordingtotheBOMexplosionfromthefinishgoodlevelalsoconsiderTimefactorsRawMaterials(ProcuredParts)aresuppliedbyon-handinventoryorP.O.fromvendors.Manufacturedparts(finishgoodsandintermediateparts)aresuppliedbyWIPormanufacturingorders(workorders).​FPPlanningConcept(cont.)Mat17ProcessFlowinFPInfiniteCapacityPlanningFiniteCapacityPlanningCAO(constraintanchoroptimization)DetailSchedulingIdentifyMaterialandCapacityProblemsFixMaterialProblemsAttempttofixCapacityProblemsCreatedetailedschedules​ProcessFlowinFPInfiniteCap18FPInfiniteCapacityPlanning(ICP)BuildfactorymodelphaseInventoryAssignmentphasePlannedstarttimephaseCapacityutilizationphasePresentsplanthroughuserinterface(client)​FPInfiniteCapacityPlanning19ICP--BuildFactoryModelReadfilesintomemoryandcreateresidentmemorymodelFileformatsinSpecFilesDoconsistencychecking​ICP--BuildFactoryModelRead20ICP--InventoryAssignmentExploreBillofMaterialsDeterminesBOMconfigurationandroutingassignmentsCreatesmanufacturingorderstosatisfydemandsNetrequirementsforrawmaterialsandsub-assembliesagainston-handinventoryandWIP(Work-In-Process)Createsmaterialrequirements​ICP--InventoryAssignmentExp21ICP--InventoryAssignment(cont.)BackwardScheduleDefinition:LatestPossibleStartTime(LPST)-thelatestdateamanufacturingtaskcanbeginandstillcompleteontimeLPST=TaskDueDate-TaskProcessingtimeCalculatestheLPSTforeachmanufacturingtaskEachmanufacturingtaskwillhaveaLPSTSoftconstraint:violateLPSTconstraintwilldeterioratetheorder-fulfillmentperformance​ICP--InventoryAssignment(c22ICP--InventoryAssignment(cont.)BackwardScheduleSub

assembly1R.W.#1R.W.#2Subassembly2ComputerOrderDueDateTaskDueDate(LPST)LPSTLPSTMfgorder#1Mfgorder#3Mfgorder#2​ICP--InventoryAssignment(c23ICP--InventoryAssignment(cont.)InventoryAssignmentPrioritizedemandorders(duedate,priority,quantity)SortprioritizeddemandordersSortpartsfromend-itemtorawmaterialsCalculatedemandsAllocatesupplies​ICP--InventoryAssignment(c24ICP--InventoryAssignment(cont.)ForwardScheduleDefinition:EarliestPossibleStartTime(EPST)-theearliestdatethatamanufacturingtaskcanbegin(constrainedbymaterials)EPST=max(ServerStartTime,MaterialAvailableTime)CalculatestheEPSTforeachmanufacturingtaskEachmanufacturingtaskwillhaveanEPSTHardconstraint:productioncannotbestartedwithoutmaterialsavailable​ICP--InventoryAssignment(c25ICP--InventoryAssignment(cont.)Subassembly1R.W.#1R.W.#2ComputerOrderCompletionTimeMaterialAvailableTime(EPST)EPSTEPSTMfgorder#1Mfgorder#3Mfgorder#2ForwardScheduleSubassembly2​ICP--InventoryAssignment(c26ICP--PlannedStartTimeAssignPSTforeachtaskDefinition:PlannedStartTime(PST)istheexpectedstartdatethatataskwillbegintakingmaterialavailabilityintoconsiderationCalculation:PST=max(EPST,LPST)EachmanufacturingtaskwillhaveaPSTPSTvaluesmaybeoverridenthroughtheuserinterface​ICP--PlannedStartTimeAssig27ICP--CapacityUtilizationDeterminebucket(operationtimeinterval)configuration--fromvariablecapacitybucketsizedataCalculatecapacityforeachbucket--fromresourcecalendardataCalculateworkloadineachbucketbasedonPSTandruntimeofeachtask​ICP--CapacityUtilizationDet28FPFiniteCapacityPlanningIdentifytheconstrainedresourcesBalanceandoffloadloadsforconstrainedresourcesinaGLOBALview(Globaloptimization)Planbasedonflexiblestrategyoptions(e.g.MinimizeWIP)Respondquickly​FPFiniteCapacityPlanningIde29FPDetailSchedulingSchedulebasedonflexiblestrategyoptions(e.g.FIFO)AbletospecifytheschedulinghorizonAbletogenerateaglobaloptimizedproductionscheduleGeneratethedispatchlistforexecutionIntelligentschedulingalgorithmandresults​FPDetailSchedulingScheduleb30HowtomakeitsuccessfulUser-ownprojectTrustandCooperationWhatareourgamerules?Forecast/Acceptance,S/O,P/O,etc.Thinkingoffuture,reasonableproceduresDataClean-upShouldbestartedfromtheverybeginningWhere,when,who,how,etc.etc.​HowtomakeitsuccessfulUser-31RhythmFPFeatures​RhythmFPFeatures​32ListofSomeFeaturesTransferBatchingManufacturingLotSizing(CMO)ProcurementLotSizingWIPReportingAdvancedScheduler(AS)DueDateQuotingBatchClientAlternatesAlternatePartsAlternateResourcesAlternateRoutingECNEffectivityDateeffectivityUse-upeffectivitySequence-DependentSetupsResourceModeling​ListofSomeFeaturesTransfer33UsingRhythmFP​UsingRhythmFP​34UsingFP--BasicUIentitiesProblemwindowsReportsDemandordersDemandorderplanMfgordersMfgorderplanPartbuffer​UsingFP--BasicUIentitiesP35UsingFP--ProblemWindowsFPhastheoutstandingproblemanalyticalcapabilitiesShortorderproblemLateorderproblemCapacityshortageproblemMaterialshortageproblemLatemanufacturingpartsproblem​UsingFP--ProblemWindowsFP36UsingFP--ProblemWindows(cont.)​UsingFP--ProblemWindows(c37UsingFP--FPreportsCriticaldeliveryreportPurchaseorderEDCreportProcurementreportLatematerialreservationsMasterscheduleResourceload​UsingFP--FPreportsCritica38UsingFP--Demandorders​UsingFP--Demandorders​39UsingFP--DemandOrderPlan​UsingFP--DemandOrderPlan​40UsingFP--MfgOrders​UsingFP--MfgOrders​41UsingFP--MfgOrderPlan​UsingFP--MfgOrderPlan​42UsingFP--PartBuffer​UsingFP--PartBuffer​43Questions&Answers​Questions&Answers​44每一次的加油，每一次的努力都是为了下一次更好的自己。12月-2212月-22Thursday,December29,2022天生我材必有用，千金散尽还复来。13:26:4513:26:4513:2612/29/20221:26:45PM安全象只弓，不拉它就松，要想保安全，常把弓弦绷。12月-2213:26:4513:26Dec-2229-Dec-22得道多助失道寡助，掌控人心方位上。13:26:4513:26:4513:26Thursday,December29,2022安全在于心细，事故出在麻痹。12月-2212月-2213:26:4513:26:45December29,2022加强自身建设，增强个人的休养。2022年12月29日1:26下午12月-2212月-22扩展市场，开发未来，实现现在。29十二月20221:26:45下午13:26:4512月-22做专业的企业，做专业的事情，让自己专业起来。十二月221:26下午12月-2213:26December29,2022时间是人类发展的空间。2022/12/2913:26:4513:26:4529December2022科学，你是国力的灵魂；同时又是社会发展的标志。1:26:45下午1:26下午13:26:4512月-22每天都是美好的一天，新的一天开启。12月-2212月-2213:2613:26:4513:26:45Dec-22人生不是自发的自我发展，而是一长串机缘。事件和决定，这些机缘、事件和决定在它们实现的当时是取决于我们的意志的。2022/12/2913:26:45Thursday,December29,2022感情上的亲密，发展友谊；钱财上的亲密，破坏友谊。12月-222022/12/2913:26:4512月-22谢谢大家！每一次的加油，每一次的努力都是为了下一次更好的自己。12月-45Introductionto

RhythmFactoryPlannerKwokPoonMay17,2000​Introductionto

RhythmFactor46AgendaWhatIsRhythmFactoryPlanner(FP)RhythmFPArchitectureRhythmFactoryPlanner(FP)PlanningConceptRhythmFPfeatures​AgendaWhatIsRhythmFactoryP47WhatIsRhythmFactoryPlanner(FP)?​WhatIsRhythmFactoryPlanner48WhatIsRhythmFactoryPlanner(FP)FactoryPlannerusestheinformationfromtheexistingtransactionsystem(ERP)toprovideintelligentdecisionsupportcapabilityinPlanningandSchedulingFactoryPlannerprovidesaglobalintegratedview

PurchasingOrderEntryShippingMRPFactoryPlannerFloorControlDataDecisions&Data​WhatIsRhythmFactoryPlanner49WhatCanRhythmFPDo?FactoryPlannerprovidesasystematicandconstraint-basedplanningconceptFactoryPlannercanhelptominimizethecurrentad-hocplanningprocessFactoryPlannercanquicklyrevealtheproductionconstraint,whichisalmostimpossiblefortraditionalplanningprocess​WhatCanRhythmFPDo?Factory50RhythmFPArchitecture​RhythmFPArchitecture​51RhythmFPArchitectureClient-ServerArchitectureBothserverandclientprocessescanrunonWindowsNTmachinesMayrunserverandclientonseparatemachinesUseexistingdata(fromTritonandSFCS)MemoryResidentMulti-Usercapability​RhythmFPArchitectureClient-S52RhythmFPArchitecture

(cont.)RhythmFPClientRhythmFPClientRhythmFPClientDataFilesRhythmFPServerRhythmFPServerProductionPlannerMaterialPlannerReportReaderProductionServerWhat-ifServer​RhythmFPArchitecture(cont.)53RhythmFPFramework

(Input&Output)RhythmFPServerDemandProductStructure:PartnumberBOMRoutingsFactoryModel:ResourcesResourceCalendarMaterialAvailability:UnassignedInventoryP.O./VendorInfo.WIPOtherInformation:Tools...ProductionPlan:CapacityMaterial​RhythmFPFramework

(Input&54RhythmFPFramework(cont.)FPrequiresACCURATEandSUFFICIENTdatainput(garbagein&garbageout)OpenloopplanningprocessinthefirstphasePlannersexecutetheproductionplanbasedonFP’ssuggestion​RhythmFPFramework(cont.)FP55BasicFPDataObjectsBOMdataDemandorderdataPartnumberdataUnassignedinventorydataSupplierpartdataResourcedataRoutingdata​BasicFPDataObjectsBOMdata​56MoreFPDataObjectsWipdataOperationresourcedataResourcecalendardataVendorcalendardataVariablecapacitybucketsizedata​MoreFPDataObjectsWipdata​57FPOutputFilesCriticaldeliverydataPurchaseorderEDCrecommendationsManufacturingorderdataPlannedstarttimesProcurementdataProcurementbypartdataetc.​FPOutputFilesCriticaldelive58FPDataObjectsRelationshipDemandOrders&ForecastOrdersBOMUnassignedinventoryRoutingdataVendorInfoResourcedataResourcecalendardataWIPdataFinishedGoodsPartNumbersMfgOrders​FPDataObjectsRelationshipDe59RhythmFPPlanningConcept​RhythmFPPlanningConcept​60FPPlanningConceptBTO(Build-to-order)engine:useDemandsasthedrivertocreateplanConsiderbothmaterialandcapacityconstraintsatthesametimeConsiderbothSalesOrdersandForecastsasthedemandinputwithdifferentprioritiesStartasanInfiniteCapacityPlanandprogresstoaFiniteCapacityPlan​FPPlanningConceptBTO(Build-61FPPlanningConcept(cont.)MaterialsareassignedaccordingtotheBOMexplosionfromthefinishgoodlevelalsoconsiderTimefactorsRawMaterials(ProcuredParts)aresuppliedbyon-handinventoryorP.O.fromvendors.Manufacturedparts(finishgoodsandintermediateparts)aresuppliedbyWIPormanufacturingorders(workorders).​FPPlanningConcept(cont.)Mat62ProcessFlowinFPInfiniteCapacityPlanningFiniteCapacityPlanningCAO(constraintanchoroptimization)DetailSchedulingIdentifyMaterialandCapacityProblemsFixMaterialProblemsAttempttofixCapacityProblemsCreatedetailedschedules​ProcessFlowinFPInfiniteCap63FPInfiniteCapacityPlanning(ICP)BuildfactorymodelphaseInventoryAssignmentphasePlannedstarttimephaseCapacityutilizationphasePresentsplanthroughuserinterface(client)​FPInfiniteCapacityPlanning64ICP--BuildFactoryModelReadfilesintomemoryandcreateresidentmemorymodelFileformatsinSpecFilesDoconsistencychecking​ICP--BuildFactoryModelRead65ICP--InventoryAssignmentExploreBillofMaterialsDeterminesBOMconfigurationandroutingassignmentsCreatesmanufacturingorderstosatisfydemandsNetrequirementsforrawmaterialsandsub-assembliesagainston-handinventoryandWIP(Work-In-Process)Createsmaterialrequirements​ICP--InventoryAssignmentExp66ICP--InventoryAssignment(cont.)BackwardScheduleDefinition:LatestPossibleStartTime(LPST)-thelatestdateamanufacturingtaskcanbeginandstillcompleteontimeLPST=TaskDueDate-TaskProcessingtimeCalculatestheLPSTforeachmanufacturingtaskEachmanufacturingtaskwillhaveaLPSTSoftconstraint:violateLPSTconstraintwilldeterioratetheorder-fulfillmentperformance​ICP--InventoryAssignment(c67ICP--InventoryAssignment(cont.)BackwardScheduleSub

assembly1R.W.#1R.W.#2Subassembly2ComputerOrderDueDateTaskDueDate(LPST)LPSTLPSTMfgorder#1Mfgorder#3Mfgorder#2​ICP--InventoryAssignment(c68ICP--InventoryAssignment(cont.)InventoryAssignmentPrioritizedemandorders(duedate,priority,quantity)SortprioritizeddemandordersSortpartsfromend-itemtorawmaterialsCalculatedemandsAllocatesupplies​ICP--InventoryAssignment(c69ICP--InventoryAssignment(cont.)ForwardScheduleDefinition:EarliestPossibleStartTime(EPST)-theearliestdatethatamanufacturingtaskcanbegin(constrainedbymaterials)EPST=max(ServerStartTime,MaterialAvailableTime)CalculatestheEPSTforeachmanufacturingtaskEachmanufacturingtaskwillhaveanEPSTHardconstraint:productioncannotbestartedwithoutmaterialsavailable​ICP--InventoryAssignment(c70ICP--InventoryAssignment(cont.)Subassembly1R.W.#1R.W.#2ComputerOrderCompletionTimeMaterialAvailableTime(EPST)EPSTEPSTMfgorder#1Mfgorder#3Mfgorder#2ForwardScheduleSubassembly2​ICP--InventoryAssignment(c71ICP--PlannedStartTimeAssignPSTforeachtaskDefinition:PlannedStartTime(PST)istheexpectedstartdatethatataskwillbegintakingmaterialavailabilityintoconsiderationCalculation:PST=max(EPST,LPST)EachmanufacturingtaskwillhaveaPSTPSTvaluesmaybeoverridenthroughtheuserinterface​ICP--PlannedStartTimeAssig72ICP--CapacityUtilizationDeterminebucket(operationtimeinterval)configuration--fromvariablecapacitybucketsizedataCalculatecapacityforeachbucket--fromresourcecalendardataCalculateworkloadineachbucketbasedonPSTandruntimeofeachtask​ICP--CapacityUtilizationDet73FPFiniteCapacityPlanningIdentifytheconstrainedresourcesBalanceandoffloadloadsforconstrainedresourcesinaGLOBALview(Globaloptimization)Planbasedonflexiblestrategyoptions(e.g.MinimizeWIP)Respondquickly​FPFiniteCapacityPlanningIde74FPDetailSchedulingSchedulebasedonflexiblestrategyoptions(e.g.FIFO)AbletospecifytheschedulinghorizonAbletogenerateaglobaloptimizedproductionscheduleGeneratethedispatchlistforexecutionIntelligentschedulingalgorithmandresults​FPDetailSchedulingScheduleb75HowtomakeitsuccessfulUser-ownprojectTrustandCooperationWhatareourgamerules?Forecast/Acceptance,S/O,P/O,etc.Thinkingoffuture,reasonableproceduresDataClean-upShouldbestartedfromtheverybeginningWhere,when,who,how,etc.etc.​HowtomakeitsuccessfulUser-76RhythmFPFeatures​RhythmFPFeatures​77ListofSomeFeaturesTransferBatchingManufacturingLotSizing(CMO)ProcurementLotSizingWIPReportingAdvancedScheduler(AS)DueDateQuotingBatchClientAlternatesAlternatePartsAlternateResourcesAlternateRoutingECNEffec