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Chapter1IntroductiontoHydraulicandPneumaticTransmission1.1StudyonHydraulicandPneumaticTransmission1.2OperatingPrinciplesofHydraulicsTransmission
1.3CompositionofHydraulicTransmissionSystem
1.4FeaturesofHydraulicandPneumaticTransmission1.5TheDevelopmentHistoryandApplicationofHydraulicandPneumaticTechnologyChapterlistmedium:Fluidmediumenergyofcompressivefluid(pressureoilorcompressiveair)mediumcontrolmeansthecontents1.1StudyonHydraulicandPneumaticTransmissioncontrolmeans
:Hydraulicandpneumatictransmissionsaresimilarinoperatingprincipleandcontrolmeans.Specialsub-circuitsbuiltbyvarioushydraulic(orpneumatic)componentsareusedtobuildupparticularhydraulic/pneumatictransmissionsystemstorealizeenergytransferandcontrol.contents:(1)Physicalperformancesandstatic/dynamiccharactersoffluid.(2)Operatingprincipleandconstructseveralhydraulicelementsandsub-circuit(3)Hydraulic/pneumaticsystemdesignsarethebestwaytostudypower(hydraulic/pneumatic)transmissionandcontroltechnology.1.2OperatingPrinciplesofHydraulicsTransmissionPascal’slaw:pressureexertedonaconfinedliquidistransmittedundiminishedinalldirectionsandactswithequalforceonallequalareas.Fig.1-1Operatingprincipleofhydraulicjack
1-Smallactuator2-lever3-Heavyload4-Bigactuator5-Checkvalve6-Reservoir7,8-Non-returnvalve
(1-2)(1-1)1.
Powertransmission
Thusthemovingpistoncandoworkonanoutsideload.Wecangetthefirstimportantlawherethattheworkingpressuresinthehydraulicsystemdependedontheoutsideload.thehydraulicpressureintheactuator:thethrustonthesmallpistonofpumpF1:(1-4)Wecangetthesecondimportantlawherethatthemotionspeedofpistoninactuatordependsontheflow-inrate,andindependentoftheoutsideload.
Hydraulicoilpressureandtheflowratearethetwomainparametersinthehydraulicsystem.2.MotiontransferThevolume
ofdisplacementisequaltothevolumedrawnintoit,soweget(1-3)Dividingbythemovingtimetonthetwosidesintheaboveformula,wehave1.3ComposingofHydraulicTransmissionSystem
Fig.1-2Principleofatypicalhydraulicsystem
1-Hydraulicpump2-Adjustablethrottlevalve3-Closed-centerdirectionalvalve4-Hydrauliccylinder5-Workingload6-Reliefvalve7-Filter8-ReservoirFromanoperationalstandpoint,anyhydraulicsystemscanbedividedintofivelogicalsegments.(1)Powerinputsegment(energyportion):mechanicalforce→hydraulicpower.itusuallyconsistsofpumps.(2)Thepoweroutputportion(actuatorportion):
hydraulicpower→mechanicalforce.(3)Controlelements:
itcanbeusedinahydraulicsystemtorestrictthepressure,regulatethevolumeofoildirectedtoorfromtheactuator.(4)Assistantelements:
canbeusedastomaintainsystemworking(5)Workingoil:hydraulicoil.
2.Theadvantagesandshortages
ofpneumatictransmission
1.4FeaturesofHydraulicandPneumaticTransmission1.Theadvantagesanddisadrantages
ofhydraulictransmission
Advantages:1)Thehydraulicequipmentsystemhassmallervolume,light,highpowerconsistencyandcompactconfigurationatagivenpower.2)hasagoodworkingstability.3)canreachawiderangeofspeedregulation4)Thehydraulictransmissioncaneasilyrealizeautomation.5)canprotectfromover-loadeasily.6)thehydraulicsystemiseasierindesign,fabricationandapplication.7)Thehydraulicsystemiseasierthanmachineequipmentindoinglinemotion.Disadrantages:1)OilLeaksareinevitable.2)Workingtemperature.3)Thecostishigh.4)Itisdifficulttofindthereasonsoffault.Advantages:1)Theaircanbeobtainedandexpelledfromtheatmosphere.
2)Itisoflowviscosityandlowerpressurelossinpipes.3)Itisoflowworkingpressure.4)Thepneumatictransmissionhasasimpleservicing.5)SafetyDisadrantages:1)theworkingstabilitiesarepoorerthanthoseofhydraulictransmissionsystem.2)Thepushforceofpneumatictransmissionisusuallyverylower..3)Lowertransmissionefficiency.Hydraulictransmissionhasbeenexperiencingtheprocessasbelow.
The17thand18thcenturies—aproductiveperiodinthedevelopmentofhydraulictheory.The18thcentury—Thisprinciplewasfirstused.ThefirsthydraulicpressuremachinewasmanufacturedbyEnglandlateinthe18century.
The19centurytonow—HydraulicandPneumatictechnologyhaveagreatapplication……Intheworldwarone……andworldwartwo…….p9.1.5TheDevelopmentHistoryandApplicationsofHydraulicandPneumaticTransmissionTab.1-1ExamplesofapplicationhydraulicandpneumatictransmissiontechnologyinindustriesFieldsExamplesEngineeringmachineGrab,loadingmachine,bulldozer,shovelmachine,etc.MinemachineCharge,digger,elevator,hydraulicsupportetc.ArchitecturemachinePiledriver,jack,flatmachine,etc.MetallurgymachineRollingmill,pressmachine,etc.fabricationToolmachine,numeric-controlmachiningcenter,automaticassemblyline,air-spanner,punch,model-forgemachine,etc.LightindustriesPacker,injection-plasticmachine,Foodpackager,vacuum-platingmachine,printinganddyeingmachine,etc.AutomobileindustryHighaltitudeoperatingcar,lift,redirector,etc.W
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