059-工艺管道气压试验施工方案

1、扬子石化扩建45万吨/年精对苯二甲酸(PTA)生产线氧化工段工艺管道气压试验施工方案编码PTA/方案-059口重大国一般口综合扬子石化扩建45万吨/年精对苯二甲酸(PTA)生产线氧化工段工艺管道气压试验施工方案编制：校审：批准：2006年6月18日适用范围1工程描述1编制依据1主要措施用料1试压方法3施工组织机构7质量控制措施9HSE管理10附件14页码：页码： 中国石化集团第四建设公司中国石化集团第四建设公司附件附表1试压前安全检查确认表附表2管道试压插入式临时盲板选用表附表3试压包管道设计参数一览表附表1试压前安全检查确认表内容FCC监理项目组1.压力表是否校验及合格证书2.安全交底3.向

2、压力表看守人员交底4.设置警戒区5.挂警告标识6.区域检查7.检查试压管线8.盲板标识9.通知周围的作业10.通知安全员附表2管道试压插入式临时盲板选用表钢板厚度mm610121619222530公称直径试验压力MPa2520.7223215.5224011.722506.722653.613.820802.610.31922101.797.9162212515.341118221500.693.79713.719222000.451.894.57.612.517.520222501.152.95.67.911.71517.93000.691.754.85.67.510.613.33500.5

3、51.353.14.86.48.311.44000.48123.585.26.48.274500.71.452.64.15.16.375000.61.12.13.14.25.166000.751.21.932.84.277500.50.871.21.792.89000.50.751.01.45备注：盲板厚度选自管道安装工程，超过上表中盲板规格及压力的临时盲板必须经过以下计算求得：S=0.025*D内Jp注：D内一一平盖封头按螺栓孔中心直径，PS试验压力，单位：MPa。附表3试压包管道设计参数一览表（具体数值以试压包资料为准）序号试压包号管线号管径材料等级流程图介质介质状态设计压力试验压力1CG

4、-0019101A6CG22911151011A1B2911惰性气体气0.91.04CG-0019101A6CG22911151011A1B2911惰性气体气0.90序号试压包号管线号管径材料等级流程图介质介质状态设计压力试验压力CG-0019101A6CG22911152011A1B2911惰性气体气0.9CG-0019101A6CG22911152011A1B2911惰性气体气0.9CG-0019101A6CG22911153011A1B2911惰性气体气0.9CG-0019101A6CG22911153011A1B2911惰性气体气0.9CG-0019101A6CG22911153021

5、A1B2911惰性气体气0.9CG-0019101A6CG22911153021A1B2911惰性气体气0.9CG-0019101A6CG22911155011A1B2911惰性气体气0.9CG-0019101A6CG22911155011A1B2911惰性气体气0.9CG-0019101A6CG22911156011A1B2911惰性气体气0.9CG-0019101A6CG22911156011A1B2911惰性气体气0.9CG-0019101A6CG22911157011A1B2911惰性气体气0.9CG-0019101A6CG22911158011A1B2911惰性气体气0.9CG-00

6、19101A6CG22911159011A1B2911惰性气体气0.9CG-0019101A6CG22911160011A1B2911惰性气体气0.9CG-0019101A6CG22911161011A1B2911惰性气体气0.9CG-0019101A6CG22911162011A1B2911惰性气体气0.9CG-0019101A6CG291108012A1B2911惰性气体气0.9CG-0019101A6CG291109011A1B2911惰性气体气0.9CG-0019101A6CG291114013A1B2911惰性气体气0.9CG-0019101A6CG291115011A1B2911惰

7、性气体气0.9CG-0019101A6CG2911151012A1B2911惰性气体气0.9CG-0019101A6CG2911154011A1B2911惰性气体气0.9CG-0019101A6CG2911154021A1B2911惰性气体气0.9CG-0019101A6CG291116011A1B2911惰性气体气0.9CG-0019101A6CG2911162011A1B2911惰性气体气0.9CG-0019101A6CG291118012A1B2911惰性气体气0.9CG-0019101A6CG291119013A1B2911惰性气体气0.9CG-0019101A6CG291136011

8、A1B2911惰性气体气0.9CG-0019101A6CG40184011A1B0401惰性气体气0.90CG-0019101A6CG40221011A3D0402惰性气体气0.90CG-0019101A6CG50241011A3c0502惰性气体气0.90CG-0019102A6CG2911010112A1B2911惰性气体气0.9CG-0019102A6CG2911010212A1B2911惰性气体气0.9序号试压包号管线号管径材料等级流程图介质介质状态设计压力试验压力CG-0019102A6CG2911010312A1B2911惰性气体气0.9CG-0019102A6CG29110301

9、12A1B2911惰性气体气0.9CG-0019102A6CG2911320111/2A1B2911惰性气体气0.9CG-0019102A6CG2911320211/2A1B2911惰性气体气0.9CG-0019103A6CG291110012A1B2911惰性气体气0.9CG-0019103A6CG291110022A1B2911惰性气体气0.9CG-0019103A6CG291111011A1B2911惰性气体气0.9CG-0019103A6CG291112011A1B2911惰性气体气0.9CG-0019103A6CG291112021A1B2911惰性气体气0.9CG-0019103A

10、6CG291113011A1B2911惰性气体气0.9CG-0019103A6CG291117011A1B2911惰性气体气0.9CG-0019103A6CG291120016A1B2911惰性气体气0.9CG-0019103A6CG291122016/10A1B2911惰性气体气0.9CG-0019103A6CG29112710111/2A1B2911惰性气体气0.9CG-0019103A6CG2911272013/4A1B2911惰性气体气0.9CG-0019103A6CG2911273013/4A1B2911惰性气体气0.9CG-0019103A6CG29112740111/2A1B29

11、11惰性气体气0.9CG-0019103A6CG29112750111/2A1B2911惰性气体气0.9CG-0019103A6CG29112750211/2A1B2911惰性气体气0.9CG-0019103A6CG2911276013/4A1B2911惰性气体气0.9CG-0019103A6CG2911280013/4A1B2911惰性气体气0.9CG-0019103A6CG2911281013/4A1B2911惰性气体气0.9CG-0019103A6CG291134011A1B2911惰性气体气0.9CG-0019103A6CG291137012A1B2911惰性气体气0.9CG-0019

12、103A6CG291137022A1B2911惰性气体气0.9CG-0019103A6CG291142011A1B2911惰性气体气0.9CG-0019103A6CG291145011/2A1B2911惰性气体气0.9CG-0019103A6CG3M903N3011A1B0405惰性气体气0.90CG-0019103A6CG3M903N4011A1B0405惰性气体气0.90CG-0019103A6CG40374011A1B0403惰性气体气0.90CG-0019103A6CG40384011A1B0403惰性气体气0.90CG-0019103A6CG40462011A1B0404惰性气体气0

13、.90CG-0019103A6CG405102011A1B0405惰性气体气0.90序号试压包号管线号管径材料等级流程图介质介质状态设计压力试验压力CG-0019103A6CG405102021A1B0405惰性气体气0.90CG-0019103A6CG405103011A1B0405惰性气体气0.90CG-0019103A6CG405104011A1B0405惰性气体气0.90CG-0019103A6CG405105011A1B0405惰性气体气0.90CG-0019103A6CG405106011A1B0405惰性气体气0.90CG-0019103A6CG405108011A1B0405惰

14、性气体气0.90CG-0019103A6CG405109011A1B0405惰性气体气0.90CG-0019103A6CG405110011A1B0405惰性气体气0.90CG-0019103A6CG405110021A1B0405惰性气体气0.90CG-0019103A6CG405111011A1B0405惰性气体气0.90CG-0019103A6CG405112011A1B0405惰性气体气0.90CG-0019103A6CG405113011A1B0405惰性气体气0.90CG-0019103A6CG405114011A1B0405惰性气体气0.90CG-0019103A6CG40511

15、7011/2A1B0405惰性气体气0.90CG-0019103A6CG405118011/2A1B0405惰性气体气0.90CG-0019103A6CG40581011A1B0405惰性气体气0.90CG-0019103A6CG40582011A1B0405惰性气体气0.90CG-0019103A6CG40584011A1B0405惰性气体气0.90CG-0019103A6CG40585011A1B0405惰性气体气0.90CG-0019103A6CG40586011A1B0405惰性气体气0.90CG-0019103A6CG40586021A1B0405惰性气体气0.90CG-001910

16、3A6CG40588011A1B0405惰性气体气0.90CG-0019103A6CG40589011A1B0405惰性气体气0.90CG-0019107A6CG291104011A1B0405惰性气体气0.90CG-0019107A6CG291106011A1B0405惰性气体气0.90CG-0019107A6CG29111281011A1B2911惰性气体气0.9CG-0019107A6CG29111282011A1B2911惰性气体气0.9CG-0019107A6CG29111283011A1B2911惰性气体气0.9CG-0019107A6CG291112840111/2A1B2911

17、惰性气体气0.9CG-0019107A6CG29111284021A1B2911惰性气体气0.9CG-0019107A6CG29111285011A1B2911惰性气体气0.9CG-0019107A6CG29111286011A1B2911惰性气体气0.9CG-0019107A6CG29111287011A1B2911惰性气体气0.9序号试压包号管线号管径材料等级流程图介质介质状态设计压力试验压力CG-0019107A6CG70261011A3D0702惰性气体气0.9/FVCG-0019108A6CG291125012A1B2911惰性气体气0.9CG-0019108A6CG29113010

18、11A1B2911惰性气体气0.9CG-0019108A6CG2911302011A1B2911惰性气体气0.9CG-0019108A6CG291140011A1B2911惰性气体气0.9CG-0019108A6CG291141011A1B2911惰性气体气0.9CG-0019108A6CG921080112A1B0921惰性气体气0.90CG-0019108A6CG921080212A1B0921惰性气体气0.90CG-0019108A6CG921160112A1B0921惰性气体气0.90CG-0019108A6CG921180112A1B0921惰性气体气0.90CG-0019108A6

19、CG92120011B1B0921惰性气体气0.90CG-0019108A6CG92131018A3D0921高压氮气气0.90CG-0019108A6CG92143018A1B0921高压氮气气0.90CG-0019128A6CG2911145011A1B2911惰性气体气0.9CG-0019128A6CG2911146011A1B0921惰性气体气0.90CG-0019152A6CG2911121011”A1B2911惰性气体气0.9CG-0019152A6CG2911122011“A1B2911惰性气体气0.9CG-0019152A6CG2911123011”A1B2911惰性气体气0.

20、9CG-0019152A6CG2911124011“A1B2911惰性气体气0.9CG-0019152A6CG2911125011”A1B2911惰性气体气0.9CG-0019152A6CG29111260111/2A1B2911惰性气体气0.9CG-0019158A6CG22911351011A1B2911惰性气体气0.9CG-0019158A6CG291102012A1B2911惰性气体气0.9CG-0019158A6CG291123014A1B2911惰性气体气0.9CG-0019158A6CG291123024A1B2911惰性气体气0.92CG-0049103-A6-CG-40511

21、-012/1A3C0405惰性气体气0.901.04CG-0049103-A6-CG-40511-022/1A3C0405惰性气体气0.90CG-0049103-A6-CG-405116-0111/2A3C0405惰性气体气0.90CG-0049103-A6-CG-405116-0211/2A3C0405惰性气体气0.90CG-0049103-A6-CG-40566-011A3C0405惰性气体气0.90CG-0049103-A6-CG-40566-021A3C0405惰性气体气0.90CG-0049103-A6-CG-40572-011A1B0405惰性气体气0.90CG-0049103-A

22、6-CG-40575-0111/2/1A1B0405惰性气体气0.90序号试压包号管线号管径材料等级流程图介质介质状态设计压力试验压力CG-0049103-A6-CG-40580-011”A1B0405惰性气体气0.90CG-0049103-A6-CG-50325-011A3c0503惰性气体气0.9/FV3CG-0059103-A6-CG-40508-011A3c405.0惰性气体气0.901.04CG-0059103-A6-CG-40512-011A3C0405惰性气体气0.90CG-0059103-A6-CG-40521-016“A3C0405惰性气体气0.30CG-0059103-A6

23、-CG-40521-026“A3C0405惰性气体气0.30CG-0059103-A6-CG-40521-036“A3C0405惰性气体气0.30CG-0059103-A6-CG-40529-011A3C0405惰性气体气0.30CG-0059103-A6-CG-40576-011A3C0405惰性气体气0.90CG-0059103-A6-CG-40576-021A3C0405惰性气体气0.90CG-0059103-A6-CG-40577-011A3C0405惰性气体气0.90CG-0059103-A6-CG-40577-021A3C0405惰性气体气0.90CG-0059103-A6-CG-

24、40577-031A3C0405惰性气体气0.90CG-0059103-A6-CG-40578-011A3C0405惰性气体气0.90CG-0059103-A6-R-40513-011A3C0405氮气气0.90CG-0059103-A6-R-40536-016“A3C0405惰性气体气0.30CG-0059103-A6-CG-40505-016”A3C0405惰性气体气0.304IA-0019101-A6-IA-29001-0211/2”A1BG2902仪表空气气0.91.04IA-0019101-A6-IA-29001-0311/2”A1BG2902仪表空气气0.9IA-0019101-A

25、6-IA-29001A-0111/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29001A-0211/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29002-0111/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29002-0211/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29002-0311/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29002-0411/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29002-0511/2”A1BG

26、2902仪表空气气0.9IA-0019101-A6-IA-29002-0611/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29002-0711/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29003-0111/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29003-0211/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29003A-0111/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29003A-0211/2”A1BG2902仪表空气气0.9IA-0019101

27、-A6-IA-29003A-0311/2”A1BG2902仪表空气气0.9序号试压包号管线号管径材料等级流程图介质介质状态设计压力试验压力IA-0019101-A6-IA-29003A-0411/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29003A-0511/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-29003A-0611/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-290207-0111/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-290207-0211/2”A1BG2902仪表空气

28、气0.9IA-0019101-A6-IA-290209-0111/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-290209-0211/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-290211-0111/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-290211-0211/2”A1BG2902仪表空气气0.9IA-0019101-A6-IA-290215-0111/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-29001-0111/2”A1BG2902仪表空气气0.9IA-0019102-A6-I

29、A-29001-0211/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-29002-0111/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-29002-0211/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-29003-0111/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-29003-0211/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-29003-0311/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-290201-0111/2”A1BG2902

30、仪表空气气0.9IA-0019102-A6-IA-290201-0211/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-290201-0311/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-290201-0411/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-290201-0511/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-290201-0611/2”A1BG2902仪表空气气0.9IA-0019102-A6-IA-290215-0111/2”A1BG2902仪表空气气0.9IA-0019102

31、-A6-IA-290216-0111/2”A1BG2902仪表空气气0.9IA-0019103-A6-IA-29004-0111/2”A1BG2902仪表空气气0.9IA-0019103A6-IA-290040211/2”A1BG2902仪表空气气0.9IA-0019103-A6-IA-29004-0311/2”A1BG2902仪表空气气0.9IA-0019103A6-IA-290040411/2”A1BG2902仪表空气气0.9IA-0019103-A6-IA-29004-0511/2”A1BG2902仪表空气气0.9IA-0019103-A6-IA-290040611/2”A1BG2902

32、仪表空气气0.9IA-0019103-A6-IA-290210-0111/2”A1BG2902仪表空气气0.9序号试压包号管线号管径材料等级流程图介质介质状态设计压力试验压力IA-0019103A6-IA-2902100211/2”A1BG2902仪表空气气0.9IA-0019103A6-IA-2902320111/2”A1BG2902仪表空气气0.9IA-0019103A6-IA-2902330111/2”A1BG2902仪表空气气0.9IA-0019107-A6-IA-290208-111/2”A1BG2902仪表空气气0.9IA-0019107-A6-IA-290208-211/2”A1BG2902仪表空气气0.9IA-0019108-A6-IA-2902