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1、Mechanical Engineering in the Information AgeIn the early 1980s, engineers thought that massive research would be needed to speed up development. As it turn out, less research is actually needed because shortened product development cycles encourage engineers to use available technology .Developing
2、a revolutionary technology for use in a new product is risky and prone to failure .Taking short steps is a approach to product development.Shorter product development engineering world in which both who can design and the worldsafer and usually more successfulc ycles are also beneficial in an capita
3、l and manufacture variousanywhere indistance is,but containing a newa barrier to othersdevelopment developmentno longersix months into theIn the early 1980s, engineers thought that massive research would be needed to speed up development. As it turn out, less research is actually needed because shor
4、tened product development cycles encourage engineers to use available technology .Developing a revolutionary technology for use in a new product is risky and prone to failure .Taking short steps is a approach to product development.Shorter product development engineering world in which both who can
5、design and the worldsafer and usually more successfulc ycles are also beneficial in an capital and manufacture variousanywhere indistance is,but containing a newa barrier to othersdevelopment developmentno longersix months into thelabor are global .People products can be found idea is hard .Geograph
6、ic finding out about your .If youve got a shortprocessnot catastrophi c as long as you midst of a six-year developmentcycle ,the situation is maintain your lead. But if youre in the process and a competitor gets wind of your work ,the project could be in more serious trouble.The idea that engineers
7、need to create a new design tosolve everydesign process is to browse the Internet or ot see if someone else has already designed exchanger that is close to what you need systems , you may discover that someoneproblem is quickly becoming obsolete .The first step in the modem her information systems t
8、o a transmission , or a heat .Through these information already has manufacturing drawings ,numerical control programs, and everything else required to manufacture your product. Engineers can then focus their professional competence on unsolved problem.design process is to browse the Internet or ot
9、see if someone else has already designed exchanger that is close to what you need systems , you may discover that someoneIn tacking such problem, the availability of high-powered personalcomputers and access to the information high way dramatically enhance the capability of the engineering team and
10、its productivity. These information age tools can give the team access to massive databases of material properties, standards, technologies, and successful designs. Such pretested designs can be downloaded for direct use or quickly .modified to meet specific needs. Remote manufacturing, which .produ
11、ct instructions are sent out over a network, is also possible.You could end up with a virtual company where you dont have to see any hardware. When the product you designed is working accord ing to the specifications. Altho ugh all of these developments wont apply equally to every company, the poten
12、tial is there.Custom design used to be left to small companies. Big companies sneered at it they hated the idea of dealing with niche markets or small- volume custom solutions. Here is my product, one of the big companies would say. This is the best we can make it you ought to like it. If you dont,
13、theres smaller company down the street that wi ll work on your problem.Today, nearly every market is a niche market, because customers are selective. If you ignore the potential for tailoring your market share perhaps all of it. Since these niche markets are transient, your company needs to be in a
14、position to respond them quickly.The emergence of niche markets and design on demand has altered the way engineers conductresearch. Today, researchis commonlydirected toward solving particular problems. Although this situation is probablytemporary, muchuncommitted technology,developed atgovernment e
15、xpense or written off be major corporations, is available today atvery low cost. Following modestmodifications, suchtechnologycan oftenbe used directlyin productdevelopment,whichallows many organizations to avoid. the expense of an extensive research effort. Once the technology is free of major obst
16、acles , the research effort can focus on overcoming the barriers to commercialization rather than on pursuing new and interesting, but undefined, alternatives.When viewed in this perspective, engineering research must focus primarily on removing the barriers to rapid commercialization of known techn
17、ologies.Much of this effort must address quality and reliabilityconcerns ,which are foremost in the minds of todays consumers. Clearly, a reputationfor poor quality is synonymous at the end of themanufacturing line and automatic replacement of defectiveproducts must be done to assure that the custom
18、er receives a properly functioning product.Research has to focus on the cost benefit of factors such as reliability. As reliability increases ,manufacturing costs and the finalcost of the system will decrease. Having 30 percent junk at the end of a production line not only costs a fortune but also c
19、reates an opportunityfor a competitor to take your idea and sell it to your customersCentral to the process of improving reliability and lowering costs is the intensive and widespread use of design process. Shortening each stage ,however ,may not sufficiently redu ce the time required for the entire
20、 process. Therefore, attention must also be devoted to concurrent engineering software with shared databases that can be accessed by all members of design team.As we move more fully into the Information Age, success will require that the engineer possess some unique knowledge of and experience in bo
21、th the development and the management of technology. Success will require broad knowledge and skills as well as expertise in some key technologies and disciplines; it will also require a keen awareness of the social and economic factors at work in the marketplace. Increasingly, in the future, routin
22、e problems will not justify heavy engineeringexpenditures,and en gineers will beexpected to workcooperatively in solving more challenging, more demanding problems in substantiallyless time. Wehave begun a new phasein the practice ofengineering.It offers greatpromise and excitementas more and morepro
23、blem-solving capability is placed in the hands of the computerized and wired engineer. To assure success, the capability of our tools and the unquenched thirst for better products and systems must be matched by the joy of creation that marks all great engineering endeavors. Mechanical engineering is
24、 a great profession, and it will become even greater as we make the most of the opportunities offered by the Information Age.信息时代的机械工程在80年代初期,工程师们曾经认为要加快产品的研制开发,必须进行大量 的研究工作。结果是实际上只进行了较少的研究工作,这是因为产品开发周期的 缩短,促使工程师们尽可能地利用现有的技术。研制开发一种创新性并将其应用 在新的产品上,是有风险的,并且易于招致失败。在产品开发过程中采用较少的 步骤是一种安全和易于成功的方法。对于资金和人力都
25、处于全球性环境中的工程师而言,缩短产品研制开发周期 也是有益的。能够设计和制造各种产品的人可以在世界各地找到。但是,具有创 新思想的人则比较难找。对于你已经进行了 6个月研制开发的工作,地理上的距 离已经不再是其他人发现它的障碍。如果你的研制周期较短,只要你仍然保持领 先,这种情况并不会造成严重后果。但是如果你正处于一个长达6年的研制开发 工程的中期,一个竞争对手了解到你的研究工作的一些信息,这个项目将面临比 较大的麻烦。工程师们在解决任何问题时都需要进行新的设计这种观念很快就过时了。在 现代设计中的第一步是浏览因特网或者其他信息系统,看其他人是否已经设计了 一种类似于你所需要的产品,诸如传动
26、装置或者换热器等。通过这些信息系统, 你可能发现有些人已经有了制造图纸,数控程序和制造你的产品所需要的其他所 有东西。这样,工程师们就可以把他们的职业技能集中在尚未解决的问题上。在解决这类问题时,利用高性能微型计算机和进入信息高速公里可以大大增 强工程小组的能力和效率。这些信息时代的工具可以使工程小组利用大规模的数 据库。数据库中有材料性能、标准、技术和成功的设计方案等信息。这些经过验 证的设计可以通过下载直接应用,或者通过对其进行快速、简单的改进来满足特 定的要求。将产品的技术要求通过网路送出去的远程制造也是可行的。你可以建 立一个没有任何加工设备的虚拟公司。你可以指示制造商,在产品加工完成
27、后, 将其直接送给你的客户。定期访问你的客户可以保证你设计的产品按照设计要求 进行工作。尽管这些研制开发方式不可能对每个公司都完全适用,但是这种可能 性是存在的。过去客户设计的产品通常是由小公司制造。大公司不屑于制造这种产品一一 它们讨厌瞄准机会的市场,或者是与客户设计的小批量产品打交道。“这就是我 的产品”,一家大公司这样说:“这是我们能够制造出来的最好产品一一你应该喜 欢它。如果你不喜欢,在这条街上有一家小公司,它会按你的要求去做。”今天,因为顾客们有较大的选择余地,几乎所有的市场都是瞄准机会的市场。 如果你不能使你的产品满足某些特定客户的要求,你将失掉你的市场份额中的一 大部分,或者失掉全部份额。由于这些瞄准机会的市场是经常变化的,你的公司 应该对市场的变化作出快速的反应。瞄准机会的市场和根据客户要求进行设计这种现象的出现改变了工程师们 进行研究工作的方式。今天,研究工作通常是针对解决特定问题进行的。现在许 多由政府资助或者由大公司出资开发的技术可以在非常低
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