CEMS-9021烟气在线检测系统送电及调试步骤(中英文对照)

1、SICKMAIHAKSICKMAIHAKCEMS-9021烟气在线检测系统送电及调试步骤9021CEMS-on-linedetectionsystemfluegastransmissionandcommissioningprocedures一、CEMS-9021烟气在线检测系统仪表间送电步骤A,CEMS-9021on-linedetectionsystemfluegasmeterbro-kensteps.Between二、CEMS-9021烟气在线检测系统平台配电箱设备送电步骤Second,CEMS-9021fluegasdistributionboxon-linedetectionsyste

2、mplatformbro-kensteps.Equipment三、s71(红外主机及氧化锆校准步骤Third,s710infraredhostandzirconiacalibrationsteps四、按钮操作注意事项Four,buttonoperationcaution五、数据监控(DAS)Five,datamonitoring(DAS)六、系统反吹设置、探头滤芯跟换条件、自动校准的设置Six,systemcounterblowingSettings,probesfilterfollowchangeconditions,automaticcalibrationSettings七、CEMS-90

3、21平台设备调试步骤Seven,CEMS-9021platformequipmentdebuggingsteps八、检查所有检测数据的电流信号(4-20mA)Eight,checkallthetestingdataofthecurrentsignal(4-20mA)九、s71(红外主机故障信息及查询方式Nine,s710infraredhostfaultinformationandinquirestheway十、流速故障信息可在说明书中查询。Ten,velocity,faultinformationinthespecificationinquirescanbe.十一、冷凝压缩机运行及故障可在说

4、明书中查询。Eleven,condensingcompressoroperationinthespecificationandbreakdowncanquery.一、CEMS-9021烟气在线检测系统仪表间送电步骤A,CEMS-9021on-linedetectionsystemfluegasmeterbro-kensteps.Between第一步：检查仪表间设备接线Thefirststep:inspectioninstrumentroomequipmentwiring1、CEMS-9021烟气在线检测系统仪表间配电箱接线是否正确2、按图纸检查CEMS-9021机accordingtothed

5、rawingcheck9021CEMS-betweenon-linedetectionsystemfluegasmeterdistributionboxwiringiscorrect柜接线是否正确accordingtothedrawing9021cabinetswiringCEMS-checkwhetheritisright3、以上步骤接线正确后方可送电运行。3andthestepsabovewiringrightrearcansendoperation.第二步：仪表间配电箱送电Thesecondstep:meterdistributionboxbro-kenbetween1、开关合闸(F00

6、)1,instrumentroomentranceswitchoff(distributionboxF00)2、仪表间配电箱F01上口进线位置可测的380V，主电源正确。2,instrumentF01betweendistributionboxflowingintolinepositionmeasurable380V,mainscorrect.3、F01合闸后，其他控制开关F11上口进线位置可测的380V，F12、F13上口进线位置可测的220VafterF01off,othercontrolswitchF11flowingintolinepositionmeasurable380V,flow

7、ingintolinejoin,F13positionmeasurable220V第三步：CEMS-9021机柜送电检查Step3:9021cabinetCEMS-eithercheck1、F12合闸送电，CEMS-9021机柜内咅EF10漏电开关进线端子送电成功，可用万用表检查电压为220v。join9021CEMS-eitherclosebrakecabinetinteriorF10leakageswitchintoline,usablemultimeterbro-kensuccessfulterminalscheckvoltageis220v.2、仪表间配电箱送电后，CEMS-9021机

8、柜内部F20漏电开关进线端子送电成功，可用万用表检查电压为220v。2,instrumentdistributionbox,electrictransmissionbetweenCEMS-9021F20leakageswitchcabinetinteriorintolineterminals,usablemultimeterbro-kensuccessis220vcheckvoltage.第四步：CEMS-9021机柜内部开关送电Fourthstep:9021CEMS-eitherinternalswitchcabinet1、F10合闸送电1,F10closebrakecapacity2、门禁

9、开关送电，机柜电源灯亮起。2,accesscontrolswitchcabinetpowersupplycapacity,litup.3、F2：PLC点亮F2:PLClighted4、F3：1769-DV16点亮DV16F3:1769-igl6lights5、F4：s710运仃s710operationF4:6、F5:采样泵运行(在按下运行按钮时候)F5:samplingpumprunning(inpress)therunbutton7、F6：风度达到35度方可运行)7andF6:fanoperation(35degreesinthetemperaturereachesmayrun)8F7:冷

10、凝压缩机和蠕动泵运行F7:condensingcompressorandperistalticpumpoperation9、F8：插座电源F8:socketpowersupply第五步:伴热带送电Step5:withtropicalsend1、F20合闸，伴热带运行。F20off,withtropicaloperation.2、触摸伴热带有温度(温度在110度左右)2,touchwithtropicaltemperature(temperaturein110degreesorso)CEMS-9021机柜送电完成，等待4小时后系统充分稳定后方可对S710红外分析仪进行校准。Cabinet9021

11、CEMS-eitherfourhoursafterfinish,waitingtostablesystemisfullybehindthecalibrationS710infraredanalyzer.二、CEMS-9021烟气在线检测系统平台配电箱设备送电步骤Second,CEMS-9021fluegasdistributionboxon-linedetectionsystemplatformbro-kensteps.Equipment第一步：平台设备接线检查Thefirststep:platformequipmentwiringinspections1、按图纸检查平台配电箱接线是否正确。a

12、ccordingtothedrawingcheckwhetheritisrightdistributionboxwiringplatform.2、按图纸检查平台设备接线是否正确。2,accordingtothedrawingcheckplatformiscorrect.Equipmentconnect3、以上步骤接线正确后方可送电运行。3andthestepsabovewiringrightrearcansendoperation第二步：送电检查Thesecondstep:sendcheck1、在仪表间配电箱中F11合闸后，平台配电箱总电源闸F0进线端子出可用万用表检查有380V，送电正确。o

13、nthemeterinbetweenF11offdistributionboxaftertotalpowerdistributionbox,platformF0intolineterminalsluicemultimetertocheckausable,sendcorrect.A380V2、其他开关F1上口进线位置可测的380V,、F2、F3、F4上口进线位置可测的220V。otherswitchflowingintolinepositionofF1measurable380V,F2,F3,flowingintolineF4positionmeasurable220V.第三步：F2合闸，取样探

14、头加热开始。Step3:F2closebrake,samplingprobeheatingbegin.第四步：F3合闸，流速显示单元屏幕点亮Fourthstep:F3closebrake,velocitydisplayelementscreenlighted第五步：氧化钙设备送电，设备点亮。Step5:caoequipmentcapacity,equipmentlighted.平台配电箱检查接线送电完毕Platformbro-kendistributionbox.Checkwiringcompleted三、s71（红外主机及氧化锆校准步骤Third,s710infraredhostandzir

15、coniacalibrationsteps校准数值的设置：CalibrationnumericalSettings:S710红外分析仪主机测量组分为：S02、NO,CO,C02；使用高纯氮气为零点气体，可以在6、3、2、1中进行设定，分别设定4个组分的被测项为0;在6、3、2、3-6中分别设置SO2、NO，CO，CO2的终点数值（根据气瓶浓度值为准）。S710infraredanalyzerhostmeasurementgroupisdividedinto:SO2,NO,COandCO2；Usehighpuritynitrogengas,canbeinforzero6,3,2,1Setting

16、s,setupseparatelymeasuredbyfourcomponentsofa0；InJune,3,2,3-6setrespectivelySO2,NO,CO,CO2endnumerical（accordingtosubjectcylindersdensity.零点校准：Zerocalibration:关闭自动取样按钮，按下【手动校准】按钮时，系统处于手动校准状态（校准指示灯亮）。此时可按下所要校准组分的按钮，进行校准组分的校准。Offtheautomaticsamplingbutton,pressmanualcalibrationbutton,thesysteminmanualca

17、librationstatus(calibrationindicator).Atthispointpressthebuttontocalibrationcomponents,componentsofcalibration.Calibration1、校准气体分析仪的零点，按一下【N2】按钮，【N2】灯亮1,calibrationgasesanalyzerzero,click【N2】button,N2】emitlight后系统的零点气N2阀（Y1.4）打开，零点气N2向气体分析仪供气，这时可以调节样气流量计使之满足流量后（即气体分析仪的流量指示0.5到0.7L/min左右，充气时间最少1分钟）即可

18、操作气体分析仪”进行其零点校准。AfterthesystemzerogasN2valve(Y1.4)open,zerogasN2gasanalyzer,gas,thentothesamplegasflowmetercanbeadjustedtomeettraffic(namelytheflowofgasanalyzer0.5to0.7instructionsL/minorso,atleast1minute)chargingtimeoperategasanalyzer,foritszerocalibration.2、选择4、2、1菜单，按回车键确认仪器开始校准；仪器校准完成后，屏幕上弹出对话框，

19、此时按下回车键，屏幕上显示校准偏差数值，如果在允许范围之内，按下回车键确认，零点校准完毕后，再按动【N2】按钮，使其恢复原状（【N2】灯熄灭），这时N2气阀（Y1.4）关闭。2,select4,2,1menu,pressthereturnkeyconfirminstrumentsbegancalibration;Calibrationofcompletion,screen,thenpopupdialogbox,presstodisplayscreencalibrationdeviationvalue,ifthescopeofthepermit,presstoconfirmthehorizonc

20、alibrationend,againpushing【N2】button,makeitsrestorable(【N2】lights),thenN2Y1.4)closeair(.S02终点校准:SO2endcalibration:1、校准气体分析仪的零点，按一下【S021按钮，【S02】灯亮1,calibrationgasesanalyzerzero,click【】,S02】buttonS02】emitlight后系统的标气502阀（Y1.5）打开，S02向气体分析仪供气，这时可以调节样气流量计使之满足流量后（即气体分析仪的流量指示0.5到0.7L/min左右，充气时间最少1分钟）即可操作“气体

21、分析仪”进行其零点校准。AfterthesystemstandardgasY1.5S02valve(S02)openstosupply,gasanalyzer,thencanadjustthesamplegasflowmeteraftertomeetflow(i.etheflowofgasanalyzer0.5to0.7instructionsL/minorso,atleast1minute)chargingtimeoperategasanalyzer,foritszerocalibration.2、选择4、2、3菜单，按回车键确认仪器开始校准；仪器校准完成后，屏幕上弹出对话框，此时按下回车键

22、，屏幕上显示校准偏差数值，如果在允许范围之内，按下回车键确认，零点校准完毕后，再按动【S02】按钮，使其恢复原状（【S021灯熄灭），这时S02气阀（Y1.5）关闭。2,select4,2,3menu,pressthereturnkeyconfirminstrumentsbegancalibration;Calibrationofcompletion,screen,thenpopupdialogbox,presstodisplayscreencalibrationdeviationvalue,ifthescopeofthepermit,presstoconfirmthehorizoncalib

23、rationfinished,thenpressthebutton,S021【itsrestorable(S02lights),thenY1.5)closedS02valve(NO终点校准：NOdestinationcalibration:1、校准气体分析仪的零点，按下【NO1按钮,【NO1灯亮1,calibrationgasesanalyzerzero,clickNObutton,【NO1emitlight后系统的标气N0阀(Y1.6)打开，N0向气体分析仪供气，这时可以调节样气流量计使之满足流量后(即气体分析仪的流量指示0.5到O.7L/min左右，充气时间最少1分钟)即可操作“气体分析仪

24、”进行其零点校准。AfterthesystemstandardgasN0valve(Y1.6)open,N0gasanalyzer,gas,thentothesamplegasflowmetercanbeadjustedtomeetflowofgasanalyzer(i.e.flowindicatoris0.5to0.7L/minorso,atleast1minute)chargingtimeoperategasanalyzer,foritszerocalibration.2、选择4、2、4菜单，按回车键确认仪器开始校准；仪器校准完成后，屏幕上弹出对话框，此时按下回车键，屏幕上显示校准偏差数值

25、，如果在允许范围之内，按下回车键确认，零点校准完毕后，再按动【N01按钮，使其恢复原状（【N01灯熄灭），这时NO气阀（Y1.6）关闭。2,select4,2,4menus,pressthereturnkeyconfirminstrumentsbegancalibration;Calibrationofcompletion,screen,thenpopupdialogbox,presstodisplayscreencalibrationdeviationvaluecalibrationendifthescopeofthepermit,presstoconfirmthehorizonagainp

26、ushingN01button,makeitsrestorable(N0lights),thenN0valve(Y1.6)closedCO终点校准：COendcalibration:1、校准气体分析仪的零点，按一下【CO】按钮，【C0】灯亮1,calibrationgasesanalyzerzero,click【CO】button,CO】emitlight后系统的标气CO阀（Y1.7）打开，C0向气体分析仪供气，这时可以调节样气流量计使之满足流量后（即气体分析仪的流量指示0.5到0.7L/min左右，充气时间最少1分钟）即可操作“气体分析仪”进行其零点校准。Afterthesystemstan

27、dardgasCOvalve（Y1.7）opentosupplygasanalyzer,CO,thencanadjustthesamplegasflowmeteraftertomeetflow（i.e.theflowofgasanalyzer0.5to0.7instructionsL/minorso,atleast1minute）chargingtimeoperategasanalyzer,foritszerocalibration.2、选择4、2、5菜单，按回车键确认仪器开始校准；仪器校准完成后，屏幕上弹出对话框，此时按下回车键，屏幕上显示校准偏差数值，如果在允许范围之内，按下回车键确认，零

28、点校准完毕后，再按动【CO】按钮，使其恢复原状（【CO】灯熄灭），这时CO气阀（Y1.7）关闭。2,select4,2,5menu,pressthereturnkeyconfirminstrumentsbegancalibration;Calibrationofcompletion,screen,thenpopupdialogbox,presstodisplayscreencalibrationdeviationvalue,ifthescopeofthepermit,presstoconfirmthehorizoncalibrationend,againpushingCO】button,mak

29、eitsrestorable(CO】lights),thenCOvalve(Y1.7)closedC02终点校准:CO2endcalibration:1、校准气体分析仪的零点，按一下【CO2】按钮，【CO2】灯亮1,calibrationgasesanalyzerzero,click【emitlightCO2】button,CO2】后系统的标气CO2阀（Y1.7）打开，CO2向气体分析仪供气，这时可以调节样气流量计使之满足流量后（即气体分析仪的流量指示0.5到0.7L/min左右，充气时间最少1分钟）即可操作气体分析仪”进行其零点校准。AfterthesystemstandardgasCO2v

30、alve(Y1.7)open,CO2gasanalyzer,gas,thentothesamplegasflowmetercanbeadjustedtomeettraffic(namelytheflowofgasanalyzerO.5toO.7instructionsL/minorso,atleast1minute)chargingtimeoperategasanalyzer,foritszerocalibration2、选择4、2、6菜单，按回车键确认仪器开始校准；仪器校准完成后，屏幕上弹出对话框，此时按下回车键，屏幕上显示校准偏差数值，如果在允许范围之内，按下回车键确认，零点校准完毕后，再

31、按动【C02】按钮，使其恢复原状（【C02】灯熄灭），这时C02气阀（Y1.7）关闭。2,select4,2,6menu,pressthereturnkeyconfirminstrumentsbegancalibration;Calibrationofcompletion,screen,thenpopupdialogbox,presstodisplayscreencalibrationdeviationvalue,ifthescopeofthepermit,presstoconfirmthehorizoncalibrationend,againpushingC02】button,makeits

32、restorable(【C02】lights),thenC02valve(Y1.7)closed02校准：按一下【02】按钮，【02】灯亮后氧化锆自动引入02标气和空气进行自动校准（流量控制在1L/min左右）。02calibration:click,02】buttonlightS02】afterintroducingzirconiaautomaticmarkinggaSandair02automaticcalibration(flowcontrolin1L/minorSo).以上是S710红外分析仪零点和终点校准步骤及02校准步骤。Aboveiss710infraredanalyzerzer

33、oandendcalibrationproceduresand02calibrationStepS.标准气非常昂贵且对人体有害，用完后请及时关闭气瓶减压阀。StandardgaSveryexpenSiveandharmfultohumanbody,pleaSepromptlyShutdownafteruSingcylinderpreSSure-reliefvalveS.当完成以上的工作后，按动【手动校准】按钮使之弹起，此时整个校准过程完毕。若要重复某一过程，可重复上述操作，使之处于某种校准状态。Whenfinishedabovework,pressthemanualcalibrationbut

34、tonmakeup,astheentirecalibrationprocessfinished.Ifwanttorepeataprocess,canrepeattheaboveoperation,makeinsomecalibrationstatus.四、按钮操作注意事项Four,buttonoperationcaution在手动校准时，流量报警是被屏蔽的，即无法通过流量报警来提示气体流量，须由操作人员来确认气体流量是否满足要求。inmanualcalibration,flowalarmisblocked,namelycannotpassflowalarmtotipgasflow,should

35、bemadebyoperatorstoconfirmthegasflowwhethermeettherequirements.若在操作中按下手动、取样、反吹、校准中的两个以上的按钮，系统将执行最先按下的按钮的功能，后按下的按钮功能视为无效操作。该按钮的指示灯将出现频闪，提示操作错误。请将该按钮弹起复位。Ifintheoperationpressmanual,sampling,counterblowing,calibrationoftwoormorebutton,thesystemwillperformthefirstpressafterthefunctionalityofthebuttons,

36、clickbuttonfunctionsasinvalidoperation.Thisbuttonwillappearthestrobelights,indicatingoperatingerrors.Pleasesendthisbuttonpop-upreset.在结束前一个动作功能后，再开始下一个动作功能，以免造成不必要的误操作，影响系统的正常运行。Intheend,afteramovementfunctiontoamovementfunction,soastoavoidunnecessarywrongoperation,influeneethesystemrunsnormally.系统中

37、自动运行状态的优先级为最高。即任何手动状态功能在未结束的状态下，只要启动自动运行功能，系统就转为自动运行状态，其它手动功能视为无效，并有频闪指示，提醒复位。Systemofautomaticworkingstatusasthehighestpriority.Whichmeansanymanualstatefunctioninsunfinishedstate,aslongasthestartupautorunfunction,thesystemintoautomaticoperationstate,othermanualfunctions,andthereisconsideredinvalids

38、trobeandinstructions,remindreset.若此时关闭自动状态，手动”功能的指示灯仍频闪，须复位后重新启动该手动功能。Ifclosedthistimeautomaticstate,manualfunctionofstrobelightsstillmustreattachmentrestartthemanualfunctions.当系统处于自动状态下，此时若开启任意手动”功能，均视为无效操作，且指示灯频闪，提示复位。Whenthesystemisinautomaticstate,thenifopenarbitrarymanualfunction,shallberegarde

39、dasinvalidoperation,andstrobelights,tipreset.当按下【手动/自动】按钮后，且指示灯亮为自动状态。系统进入自动运行状态。在该运行状态下系统可完成：自动采样；自动反吹；自动校准（非系统的标准配置）；自动报警等功能。并能向相关设备（DAS系统、DCS系统）提供监测数据、运行状态和系统故障报警等信息。Whenpressmanually/automatic】button,andindicatorforautomaticstate.Systemsintoautomaticworkingstatus.Inthisoperationcanbecompletedund

40、erthestatesystem:automaticsampling;Automaticcounterblowing;Automaticcalibration(notsystemstandardconfiguration);Automaticalarmfunctions.Andrelatedequipment(includingDASsystemtoprovide,DCSsystemmonitoringdata,runningstateandsystemfaultalarmandotherinformation五、数据监控(DAS)Five,datamonitoring(DAS)系统配备了西克

41、麦哈克(北京)仪器有限公司的DAS系统，也可以使用该系统中的控制“面板”，对系统进行手动操作。在操作DAS系统中的控制“面板”时，系统必须在自动运行状态,否则无效。烟气在线检测系统所有数据均可以在DAS中显示。SystemequippedwithXiKewheathuck(Beijing)instrumentCo.,LTDsDASsystem,canalsousethissystem,thecontrolpanelofsystemoperatedmanually.IntheoperationofthecontrolDASsystem,thesystemmustfaceintheautomati

42、coperationstate,otherwiseisinvalid.On-linedetectionsystemflueinalldataareshowninDAS.六、系统反吹、探头滤芯跟换条件、自动校准的设置Six,systemcounterblowing,probesfilterfollowchangeconditions,automaticcalibrationSettings1、自动反吹时间的设定：自动反吹时间的设定，与系统运行的工况有直接的关系，比如烟道中的含尘量、温度、湿度等等。在一般的情况下，含尘量(干)V50mg/m3时，系统不需要自动反吹，1个月维护时，更换探头滤芯即可。

43、1,automaticcounterblowingtimesetting:automaticcounterblowingtimeSettings,andsystemrunningcondition,suchasadirectrelationshipbetweentheflueHanChenLiang,temperature,humidityandsoon.Ingeneral,HanChenLiang(dry)50mg/m3,thesystemdoesnotneedautomaticcounterblowing,1monthsmaintenance,replacementprobefilterc

44、an.当X15-5、X15-6、X15-7不连接时，系统无自动反吹。WhenX15-5,6,X15X15-7notconnect,thesystemisautomaticcounterblowing当X15-6、X15-7连接时，系统有自动反吹。whenX15-6,X15-7connected,systemblowing.且每隔1h反吹次。Andonceevery1hcounterblowing.haveautomaticcounter当X15-5、X15-7连接时，系统有自动反吹。whenX15-5,X15-7connected,systemblowing.且每隔6h反吹一次。Andonce

45、every6hcounterblowing.haveautomaticcounter当X15-5、X15-6、X15-7连接时，系统有自动反吹。且每隔24h反吹一次。whenX15X15-5,6,7X15connection,systemhaveautomaticcounterblowing.Andonceevery24hcounterblowing.2、含尘量（干）T反吹更换探头滤芯2,HanChenLiang(dry)Tcounterblowingreplacementprobefilter150mg/m31个月50mg/m35000mg/m31h酌情50mg/m3500mg/m35000

46、mg/m36h500mg/m35000mg/m31hdiscretionary该设定仅供参考。Thissetisonlyforreference.七、CEMS-9021平台设备调试步骤Seven,CEMS-9021platformequipmentdebuggingsteps1、flowsic100m送电后需要设置探头角度(60度)，探头距离(根据烟道直径计算出)，流速量程(0-40m/s)。1,flowsic100melectrictransmissionneeds,setuptheprobeAngle(60degrees),probedistance(accordingtocalculatethefluediameterandflowvelocityrange(0)-40m/s).2、使用SOPAS软件设置，步骤有视频。2,useSOPASsoftwareSettings,stepshavevideo.八、检查所有检测数据的电流信号（4-20mA）Eight,checkallthetestingdataofthecurrentsignal（4-20mA）检测设备为万用表，检测电流信号位置在机柜内部接线扩展端子上测量。T