电气系泊试验程序

1、PROGRAM OF MOORING TEST FOR ELECTRIC PART电气部分系泊试验程序ZS 4439-946-01-03SYPAGE 54/54目录 TOC o 1-3 h z u HYPERLINK l _Toc199558558 1 通则 General PAGEREF _Toc199558558 h 3 HYPERLINK l _Toc199558559 2. 发电机试验Generator Test PAGEREF _Toc199558559 h 5 HYPERLINK l _Toc199558560 3. 应急配电板试验程序 EMERGENCY SWITCHBOARD

2、test program PAGEREF _Toc199558560 h 15 HYPERLINK l _Toc199558561 4. 主配电板试验程序 Main switchboard test program PAGEREF _Toc199558561 h 18 HYPERLINK l _Toc199558562 5. 应急配电板 EMERGENCY SWITCHBOARD PAGEREF _Toc199558562 h 25 HYPERLINK l _Toc199558563 6. 变压器试验 Transformer Test PAGEREF _Toc199558563 h 30 HY

3、PERLINK l _Toc199558564 7. 蓄电池充放电试验 Batteries & Charging Device PAGEREF _Toc199558564 h 31 HYPERLINK l _Toc199558565 8. 电动机和启动器 Motor And Staeter PAGEREF _Toc199558565 h 32 HYPERLINK l _Toc199558566 9. 主机辅助鼓风机试验 ME AUX. BLOWER TEST PAGEREF _Toc199558566 h 33 HYPERLINK l _Toc199558567 10. 厨房设备、洗涤及其他设

4、备GALLEY ,WASHING and other equipments . PAGEREF _Toc199558567 h 34 HYPERLINK l _Toc199558568 11. 照明设备 Lighting Equipment PAGEREF _Toc199558568 h 34 HYPERLINK l _Toc199558569 12火警检测和报警系统试验程序 PAGEREF _Toc199558569 h 37 HYPERLINK l _Toc199558570 Fire Detection & Alarm System Test Program PAGEREF _Toc19

5、9558570 h 37 HYPERLINK l _Toc199558571 13. 航行设备 Navigation Equipment PAGEREF _Toc199558571 h 39 HYPERLINK l _Toc199558572 14. 内部通讯设备 Interior Communication Equipment PAGEREF _Toc199558572 h 42 HYPERLINK l _Toc199558573 15. GMDSS和卫通F GMDSS & Inmarsat F PAGEREF _Toc199558573 h 43 HYPERLINK l _Toc19955

6、8574 16. 延伸报警和轮机员呼叫系统 Extension alarm and engineer call alarm PAGEREF _Toc199558574 h 43 HYPERLINK l _Toc199558575 17 机舱检测报警系统试验 Monitor & alarm system PAGEREF _Toc199558575 h 45 HYPERLINK l _Toc199558576 18. 主机遥控系统 MAIN ENGINE REMOTE CONTROL SYSTEM PAGEREF _Toc199558576 h 461 通则 General 1.1 配合内装、外装

7、、轮机进行下述设备和系统的功能试验：To cooperate with accommodation section, outfitting section and machinery section to proceed the function test of the equipment and system as follow:舵机系统试验； Steering gear system test;燃油管吊、食物吊运转试验； Fuel oil crane and provision crane test;甲板机械液压泵、舱口盖试验； Deck machine hydraulic pump an

8、d hatch cover test;救生艇绞机试验； Life and rescue boats winch test;机舱行吊运转试验； Engine room crane test;盘车机运转试验； Main engine turning gear test;机修设备,电焊设备运转试验； Workshop equipment and welder test;伙食冷藏装置试验； Refrigerator plant test;空调装置试验,单元空调、风机等试验 Air conditioner plant , air conditioner unit & fan etc. test;锅炉、焚

9、烧炉及系统试验； Boiler, incinerator test油水分离器、造水机.、污水处理装置及真空污水装置试验； Oily separator, fresh water generator，sewage treatment plant & sewage vacuum plant test;消防水泵和应急消防水泵试验； General fire & emcy fire test防海生物装置、阴极防护装置试验； Growth prevention device, ICCP controller test;空压机试验；Air compressor test;液位测量及阀门遥控系统试验； Le

10、vel measuring & valve remote control system test机舱水雾灭火系统； Engine room water mist fire fighting test;防火风闸系统； Fire damper test； 舷梯、引水员梯绞机试验； accommodation ladder, pilot ladder test 货舱进水试验 Cargo hold water ingress detector test 以及其它与电气相关的系统 And others system need electric section assistance 1.2 所有电气设备系

11、泊试验前，其安装和电缆的连接已经检验合格。一般而言，进行每一项试验是为了验证电气设备所具有的功能及其运行情况，同时验证其安全保护装置。Installation and cable connection of all electric equipments had been checked out before mooring test. In general, the purpose for each test is to verify the functions of the electrical equipment and their running status, and at the

12、same time to verify their safety protection device 1.3 用于轮机和甲板辅机的电气设备的试验方法，参照轮机及舾装部分系泊试验大纲。The test method of electric equipment for machinery & deck auxiliaries shall be consulted in accordance with program of machinery part. 1.4 试验结束后，试验结果提供船东及船级社验船师。All tests and inspections listed in the documen

13、t are to be witnessed by Owner representative. Final signed test result shall be submitted to Owner representative. 1.5 全部自动化设备安装完毕后，即可进行每项试验程序的系泊试验和航行试验。试验程序应满足BV-AUT船级社的要求。After installing all automatic equipment, the mooring test and sea trial test may be carried out as per the test schedule. And

14、 the test schedule should be complied with class BV-AUT. 1.6 本大纲所包括设备与其相关连的各系统可以同时进行试验。This program covers simultaneous tests of the equipment involved together with the acting jointly system. 1.7 试验需由船级社验收时，试验记录须经船级社验船师过目，并且主要设备还应提供BV船级社或厂商的证书。Record of delivery acceptance tests are to be witnessed

15、 by the classification surveyor if it is requested. And BV or makers certificate of major equipment should be provided. 1.8 船东代表可参加所有项目试验。Owners representatives can attend the tests of all the items. 1.9 试验结果由船厂质检处检验员记录于规定的表格上。The results of tests will be recorded in stipulated forms by surveyor of

16、shipyards quality control department.2.发电机试验Generator Test说明DescriptionA 、系泊试验中，发电机试验负荷采用水电阻负荷（功率因素1）。During test on board, water rheostat shall be used as test load (PF=1.0).B 、主配电板和应急配电板上的仪表，在试验中可作测量用。The instruments on the MSB and ESB may be used for measured during test.Main Electrical Propertie

17、s 主发电机参数Generator Quantity发电机数量 Three3Type形式Drip-proof, Horizontal, Self-ventilated防滴卧式，自通风Manufacturer生产厂YANMAR CO.,LTD Type型号6EY18AL 600KW X3 Output输出功率600Kw x 3 sets Voltage电压AC 450 VCurrent电流962APhase相数3Frequency频率60 HzRevolution转速900 rpmPower factor功率因数0.8 (lagging)Rating工作状态Continuous连续Insulat

18、ion class绝缘等级FProtection degree防护等级IP23Exciting system励磁Self-exciting Brushless无刷自励2.2柴油机试验,见轮机部分系泊航海试验大纲。Diesel engine test please see the program for mooring and sea trial of machinery part2.3绝 缘 电 阻 试 验Insulation Resistance Test在 负载 试 验的前 后 分 别 用 500V 的 兆 欧 表 测 量 下 面 两 者 之 间 的 绝 缘 电 阻， 绝 缘 电 阻 值

19、应 1M。Before and after load test, the insulation resistance in the following items shall be measured respectively by means of 500 V megger resistance shall be not less than 1 M.a) 定 子 绕 组 接地Stator coil to earth.b) 空 间 加 热 器接地Space heater to earth.注：在 测 量 绝 缘 时 切 断 AVR、 及 有 可 能 损 坏 的 元、部 件 的 断 路 器 或 线

20、 路。Note:AVR and the breakers or circuit of the elements and components, which might be damaged during measuring, shall be disconnected when the insulation is measured.负荷试验Load Test 每台发电机应按下表做负荷实验： Each generator set shall be load-tested according to following condition:序负荷 (%)LOAD功率 (kW)POWER时间 (min

21、)TIME备 注REMARKS125150152503001537545030410060060511066030在负荷实验后，做好环境温度、轴承温度、电压、电流、频率、功率等的测量工作，温度采用直读式温度表。Take down the record of ambient temperature, bearing temperature, voltage, current, frequency and power, etc. The temperature shall be measured by direct reading thermometer and recorded after lo

22、ad test.2.5 发电机运行试验。Running test of generator.表Table Load负载(%)Time时间仪表读数Reading of meters备注Remark输出功率Output(kW)电压Voltage(V)电频Frequency(Hz)电流 (A)Current (A)RST02550751001102.6发电机参数测量Measuring of generator表Table 测量项目Measuring itemNo.1 D/GNo.2 D/GNo.3 D/GE/G定子温度Temp. of stater本体温度Temp. of gen. body轴承温度

23、Temp. of bearing进风口温度Air temp. (inlet)出风口温度Air temp. (outlet)环境温度Ambient temp.2.7 静 态 特 性 试 验Static Voltage Characteristic Test发电机在额定频率、额定电压的情况下,负荷按下列顺序值变化，在每种工况下功率因数保持1.0(水电阻);Voltage, frequency and load shall be adjusted to rated value. Load shall be changed in accordance with the following order

24、(percentage of rated load); power factor is 1.0 on each condition (with water resistance).100%(600 kW) 75%(450 KW) 50% (300 KW) 25% (150 KW) 0% 25% 50% 75% 100%.记 录 每级负荷下的电 压、电 流、频 率。Voltage, frequency and current shall be measured for recording at every stage of load.在各种负荷下，发电机稳态电压调整率应在2.5%内。The ge

25、nerator set to be maintaining the voltage under steady conditions within 2.5% of the rated voltage for all loads.2.8调 速 器 试 验(YANMAR Model: NZ61 hydraulic Governor) Governor test当突卸100%负荷和突加50%额定负荷，然后再突加50%额定负荷量，通过测量频率，电压的变化及其稳定时间来测量发电机转速的变化和稳定时间。When generator sudden thrown off 100% rated load and

26、add 50%rated load with sudden, then add 50% rated load with sudden, via measure frequency and the variation of voltage and the steady time to measure the generators variable revolution and the stable time.上述试验，所测结果记录在下表中，并且应满足下列要求：The result of test should be recorded into the No.5 tables:瞬态频率变化不超过1

27、0%（6Hz）Instantaneous frequency variation shouldnt more than 10%.(6Hz)稳态频率变化不超过5%（3Hz）Stable variation shouldnt more than 5%. (3Hz)稳定时间不大于5秒。Stable time shouldnt more than 5 seconds.(cos=1.0)调速特性试验Speed variation test表Table负载变化LOADCHANGE状况CONDITIONNO.1 D/G1号柴发NO.2 D/G2号柴发NO.3 D/G3号柴发E/G应急柴发VVolt.(V)F

28、req.(Hz)VVolt.(V)Freq.(Hz)V Volt.(V)Freq.(Hz)V Volt.(V)Freq.(Hz)100%0变化前Before variation100%00瞬态Instant稳态Settled050%变化前Before variation0100%瞬态Instant稳态Settled50%100%变化前Before variation瞬态Instant稳态Settled2.9并联运行试验 (用水电阻)Paralleled Running Test (with water resistance)2.9.1并联运行试验 Parallel running test o

29、f generator调节每台并联运行的发电机，使其能负担各自75%的额定功率，然后使并联发电机的总负荷按如下变化（cos=1）：75%100%75%50%25%50%75%100%Each generator running in parallel shall both be set about 75% of rated power and then the total load shall be changed as below mentions. (cos=1.0)75%100%75%50%25%50%75%100% 测量上述各点每台发电机的有功功率和电压，并计算并联运行发电机负荷相对于

30、每台电机额定功率的偏差值，最大的偏差应不大于一台发电机额定功率的15%（上述各测量点的运行时间3分钟）。测量结果记录在附表。At the same time, voltage & active power at each load shall be measured and calculate the divergence of the parallel running generators load relative to rated power of each generator, and the divergence shall not exceed 15% rated power of

31、 one generator.(the running time of every measured point is 3 minutes.).The result of test should be recorded into the ables. (cos=1.0)2.9.1.1并联运行试验Parallel running test表TableLoad (%)Freq.(Hz)Volt.(V)Gen. No.1Gen. No.2Gen. No.3Current (A)Output (kW)CCurrent (A)OOutput (kW)CCurrent (A)OOutput (kW)2.9

32、.1.2自动并联和自动解列Auto parallel and auto disconnect:(1)NO.1机组运行供电，NO.2机组备用No.1 set is running and supplying to network. No.2 set is stand-by.1)增加电网负载 90 （540kW）；Increase the load of network to more than 90% (540KW).2)延时20秒,NO.2机组自动起动同步，和NO.1机组并网供电；Delay 20 sec, No.2 set starts and synchronizes automatica

33、lly. And it joints the network and parallels with No.1 set.3)稳定一定时间后，检查负载自动分配；Let them run stably for certain time and check the auto-distribution of load.4)减少电网负载，每台发电机至30 （180kW），延时30秒,负载 应自动转移至NO.1机组，NO.2机组自动停车。Reduce the network load to 30% of each set (180kW) , delay about 30 sec. Load should b

34、e transported to No.1 set automatically. And No.2 set disconnects automatically.(2)NO.2 机组运行入网，NO.3机组备用No.2 set runs and supplies to network. No.3 set is stand-by.(3)NO.3 机组运行入网，NO.1机组备用依次进行1)4)项目的试验No.3 set runs and supplied to network. No.1 set is stand-by. Carry out the test by following above st

35、eps 1)4).2.10 备用机组自动起动试验Auto start test of stand-by set将主配电板上开关设定在自动位置，试验机组没有负载进行。Set the switches on MSB to Auto position. Generator is to be tested under no load.(1)运行发电机组故障停车，备用机组自动起动。Running generator set fails and stops, stand-by set starts automatically:a)NO.1机组运行，NO.2机组为第一备用No.1 set is runnin

36、g, No.2 set is considered the first stand-by.1)模拟NO.1机组超速故障停车，主配电板和机舱监控台报警；Simulate No.1 sets over-speed failure, No.1 set stops, E/R control console and MSB alarm.2)NO.2机组自动起动合闸；No.2 set starts automatically and joints to the network.3)NO.1机组复位。No.1 set resets.b)NO.2机组运行，NO.3机组第一备用，NO.1机组第二备用No.2 s

37、et runs, No.3 set is first stand-by, and No.1 set is seconds stand-by.1）模拟NO.2机组滑油过低油压故障，NO.2机组停车，监控台和主配电板报警；Simulate No.2 sets L.O. over-low-pressure failure, No.2 set stops, E/R control console and MSB alarm.2)使NO.3机组自动起动失败（切断起动空气供给）监控台和主配电板报警；Make No.3 set fail to start artificially (cut off star

38、t air supply) MSB and E/R control console alarm.3)NO.1机组自动起动，合闸；No.1 set starts automatically and joints to the network.4) NO.2机组和No.3机组复位。No.2 and No.3 sets reset.(2) 汇流排故障，备用机组自动起动。Bus fails, stand-by set starts automaticallya) NO.1机组运行，NO.2 机组第一备用，NO.3 机组第二备用No.1 set is runs, No.2 set is first st

39、and-by and No.3 set is seconds stand-by.1)降低柴油机转速，降低电压，NO.1 机组主开关跳闸，主配电板和监控台报警；Reduce revolution of diesel engine, reduce voltage and No.1 set ACB trips.2)使No.2机组自动起动故障（切断起动空气供给）主配电板和监控台报警;MSB and E/R control console alarm.3)NO.3机组自动起动合闸；Make No.2 set fail to start artificially (cut off start air su

40、pply) MSB and E/R control console alarm.4)NO.1机组和NO.2机组复位；No.1 and No.2 set reset.b)NO.3机组运行，NO.1机组第一备用No.3 set is runs, No.1 set is first stand-by.降低柴油机转速，降低发电机频率至58.5 Hz，延时30秒主配电板和监控台报警；1) Reduce revolution of diesel engine, reduce generator frequency to 58.5 Hz, delay about 30sec. MSB and E/R con

41、trol console alarm.2)降低发电机频率至57 Hz，延时5秒 NO.1机组自动起动合闸；当电压达到额定值时原来运行发电机的主开关自动断开NO.1机组自动合闸。 If frequency to 57 HZ, delay 5sec. No.1 set starts automatically, when the voltage comes up to rated voltage, then air circuit(ACB) of the originally running generator is to be opened automatically. No.1 set is

42、to be closed auto.2.11负荷转移试验Load Shifting Test把两台并联运行的发电机一台在额定频率、额定电压下负荷设定在约 75 的额定负荷，另一台负荷设定为零即降低该台发电机转速，使该发电机没负载，断开主开关把原来并联运行中的一台发电机的负荷转移到另一台发电机上，检查发电机组负荷转移的可靠性。One generator shall be set about 75% of rated load, rated voltage and frequency and another generator shall be set at no load and then th

43、e load shall be shifted to the unloaded generator. The generator with 75% load shall be decreased to no load.During the load shifting, it shall be ascertained that above-mentioned load shifting is carried out reliably.三台发电机组间负荷转移试验:Load Shifting Test for Three generator sets1号和2号发电机组并联运行手动同步并联3号发电机，

44、使1号发电机退出并联运行。1)No.1 & No.2 gen. sets in parallel runningManually synchro operating the No.3 gen. set, then making the No.1 gen. set out of service.2号和3号发电机组并联运行手动同步并联1号发电机，使2号发电机退出并联运行。2)No.2 & No.3 gen. sets in parallel runningManually synchro operating the No.1 gen. set, then making the No.2 gen.

45、set out of service.3号和1号发电机组并联运行手动同步并联2号发电机，使3号发电机退出并联运行。3)No.3 & No.1 gen. sets in parallel running Manually synchro operating the No.2 gen. set, then making the No.3 gen. set out of service.2.12报警和自动脱扣试验可见轮机系泊及航行试验大纲。Alarm and emergency automatic trip test see the program for mooring and sea trial

46、 of machinery part.2.13 备用发电机自启动试验 Automatic starting test of stand-by generator确保主发电机在下述条件下自动启动Make sure and demonstrate that the stand-by generator is to be started automatically by the follow causes.主汇流排低压Low volage of main bus主汇流排频率低Low frequency of main bus主汇流排电压高High volage of main bus过载Over l

47、oad主汇流排电源故障Power failure of main bus任一运行发电机ACB脱扣(两台发电机并联运行)备用发电机自动启动Trip of ACB of running generators(when two generators are running in parallel)Automatic starting test of stand-by generatorCause原因Operating generator运行发电机Stand-by generator备用发电机Finished state完成状态Result结果Remarks备注Low voltage93%X10sec

48、低压93%10秒D/G 3D/G 1-1stD/G 2-2ndD/G 3 power supplyD/G 1 idlingIn case of restoration from abnormality异常恢复Low frequency95%X10sec低频95%10秒D/G 1D/G 2-1stD/G 3-2ndD/G 2 power supplyHigh voltage105%X10sec过压105%10秒D/G 2D/G 3-1stD/G 1-2ndD/G 1 power supplyIn case of start failure of D/G 33号发电机启动故障Over load95

49、%X5sec过载95%5秒D/G 1D/G 2D/G 3-1stD/G 1 +D/G 2 +D/G 3 power supplyPower failure of main bus主汇流排电源故障D/G 3D/G 1 1stD/G 2 2ndD/G 1 power supplyD/G 3 ACB abnormal trip3号发电机ACB异常脱扣Trip of any ACB of running generators任何一台运行发电机的ACB脱扣D/G 3D/G 1D/G 2 1stD/G 2 and D/G 3 power supplyD/G 1 ACB abnormal trip1号发电机

50、ACB异常脱扣注/note:额定电压/rated voltage:450V额定频率/rated freqency:60HZ额定功率rated power:600KW3.应急发电机试验 Emergency Generator TEST3.1应急发电机数据发电机组：1 台型 式：防滴卧式，自通风制 造 厂：NORDHAVN / STAMFORD型 号：UCM 274 E输出功率：99kW 电 压：450V电 流：158.8A频 率：60Hz功率因数：0.8 (滞后)转 数：1800rpm绝缘等级：H防护等级：IP23Particulars of Emergency GeneratorTypeDri

51、p-proof, Horizontal, Self-ventilatedManufacturerNORDHAVN / STAMFORDTypeUCM 274EOutput99 kW Voltage450 VCurrent158.8 AFrequency60 HzPower factor0.8 (lagging)Revolution1800 rpmInsulation (class)HProtection (degree)IP233.2柴油机试验可见轮机系泊及航行试验大纲。Diesel Engine test See the program for mooring and sea trial o

52、f machinery part3.3绝缘电阻试验在发热运转试验的以前和以后分别做，用500V的兆欧表测量下面两者之间的绝缘电阻，绝缘电阻值应 1M。定子绕组和地绝缘电阻空间加热器和地绝缘电阻Insulation Resistance TestBefore and after load test, insulation resistance of each winding to earth and space hater to earth shall be measured by means of DC 500 V megger respectively, insulation resista

53、nce shall be not less than 1 M.发电机绝缘电阻试验结果如下表:Generator insulation resistance test result as following table:发电机GENERATOR电枢Armature磁场Field调速电机Gov. Motor加热器Space heater冷态COOL热态HOT冷态COOL热态HOT冷态COOL热态HOT冷态COOL热态HOTNO.1 D/GNO.2 D/GNO.3 D/GE/G 负荷试验 按下列工况做应急发电机的负荷试验：NO.LOAD (%)POWER(kW)TIME(min)REMARK1252

54、 81525049.5153757 315410099605110108.915在负荷实验后，做好绕组温度的测量工作，温度采用直读式温度表。Load TestEmergency generator shall be load tested as following conditions.NO.LOAD (%)POWER(kW)TIME(min)REMARK1252 81525049.5153757 315410099605110108.915The temperature of each winding shall be measured by means of direct reading

55、thermometer and recorded after test.3.5静态电压调整试验Static Voltage Regulation Test在额定转速调整电压、频率、负载；当负荷突然卸去时观察瞬态和稳态电压、频率。100% (99 kW) 75% (74.25kW) 50% (49.5 kW) 25% (24.75kW) 0 25% 50% 75% 100%When voltage, frequency and load are adjusted to rated revolution when the load is suddenly removed, observe the

56、transient and steady frequency and voltage.100% (99 kW) 75% (74.25kW) 50% (49.5 kW) 25% (24.75kW) 0 25% 50% 75 100% 稳态电压应保持在额定值的3.5。Steady voltage shall be maintained within 3.5% of rated voltage.电压特性试验 Voltage characteristic test(cos=1.0)LOAD RATING (%)负载NO.1 D/GNO.2 D/GNO.3 D/GE/GOutput(kW)Volt.(V

57、)Freq.(Hz)Output(kW)Volt.(V)Freq.(Hz)Output(kW)Volt.(V)Freq.(Hz)Output(kW)Volt.(V)Freq.(Hz)100640 45060450604506012545060754809450320632516031000002516031503206375480941006401253.6调 速 器 试 验Governor Test当柴油发电机负荷由100%突然降到零时，观察瞬态频率、瞬态电压、稳态频率、稳态电压，记 录稳定转速和稳定时间。当柴油发电机负荷稳定在零负载时，突 加100%的额定负荷， 分别待机组稳定后， 观察瞬

58、态频率、瞬态电压、稳态频率、稳态电压，记 录瞬态转速，稳定转速和稳定时间。结果填入2.8节表格 When the diesel generator unload suddenly from 100% to zero(100%0%), transient frequency, transient voltage, steady frequency, steady voltage shall be observed.After the generator being stable at zero load, suddenly make it with 100% load, at each load

59、 point, transient frequency, transient voltage, steady frequency, steady voltage shall be observed.test result to be writtentable 2.8 section.3.7 自动起动试验 Start automatically应急发电机在主电源故障（汇流排失电）情况下，应在45S内自动起动并合闸。这一试验可以在试航期间完成。Emergency generator should be start automatically in 45 sec and switch on when

60、 the main power failure. The test may finish during trial.4.主配电板试验 Main switchboard test 4.1 Switchboard Functional Test 配电板功能试验Item 序号Description 描述DG1 NO.1柴发DG2 NO.2柴发DG3 NO.3柴发With DG Running DG运行1 DG run indicator 运行指示2 ACB open indicator ACB开指示3 Voltmeter read supply voltage 电压表上读电压值4 Freq. Met