ASME焊接工艺评定-焊工技能评定表格

1、2010 SECTION IXQW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code )Sheet 1 of 2Company NameByWelding Procedure Specification NO.DateSupporting PQR NO.(s)Revision No.Welding Process(es)TypesJOINTS(QW-402) Joints Design Ba

2、cking: YesNoBacking materials (Type)(Refer to both backing and retainers)Metal Nonfusing MetalNonmetallic OtherSketches, Production Drawings, Weld Symbols, or Written Description Should show the general arrangement of the parts to be welded. Where Applicable, the root Spacing and the details of weld

3、 groove may be specified.At the option of the Manufacturer, sketches may be attached to illustrate Joint design, weld layers, and bead sequence (e.g., for notch toughness Procedures, for multiple process procedures, etc.) *BASE METALS (QW-403) P-No.Group No.to P-No.Group No.ORSpecification Type and

4、GradeTo Specification Type and GradeORChem. Analysis and Mech. Prop.To Chem. Analysis and Mech. Prop. Thickness Range:Base Metal: Groove Fillet Maximum Pass Thickness 15Interpass Temperature256cOther2010 SECTION IXQW-483 (Back)PQR No.Specimen No.WidthThicknessAreaUltimate TotalLoadUltimate UnitStres

5、s , MPaType of Failure and Location12-Tensile Test (QW -150)Guided-Bend Tests (QW-160)Type and Figure No.ResultToughness Tests (QW-170)Specimen No.NotchLocationSpecimen SizeTestTemperatureImpact ValuesDrop Weight Break (Y/N)Ft-lb% ShearMils123456Comments: AcceptableFillet-Weld Test (QW-180)Resul - S

6、atisfactory: Yes N/A No Penetration into Parent Metal: Yes No Macro-Results Other TestsType of Test NADeposit Analysis Other Welder s NameClock No.Stamp No. Tests Conducted byLaboratory Test No. We certify that the statements in this record are correct and that the test welds were prepared, welded,

7、and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.Preparation: atify: Manufacturer: Date Issued: 2010 SECTION IXQW-484A SUGGESTED FORMAT A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ) (See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

8、Welders nameIdentification No.Test DescriptionWelding Variables(QW-350)Actual ValuesRange QualifiedWelding process(es)Type (ie; manual, semi-automatic) usedBase metal (with/without)口 Plate 口 Pipe(enter diameter if pipe or tube)Base metal P- Number to P-NumberFiller metal or electrode specification(s

9、)(SFA) (info. Only) Filler metal or electrode classification(s)(info. Only)Filler metal F-Number(s) Consumable insert (GTAW or PAW)Filler type (Solid/ metal or flux cored/ powder) (GTAW or PAW)Deposit thickness for each processProcess 1 GMAW 4 layers minimum Yes NoProcess 2 3 layers minimum 口 Yes 口

10、No Position qualified (2G ,6G,3F, etc.)Vertical progression (uphill or downhill) Type of fuel gas (OFW) Inert gas backing (GTAW, PAW, GMAW) Transfer mode (sprey/ globular or pulse to short circuit-GMAW) GTAW current type / polarity ( AC, DCEP, DCEN)RESULTSVisual examination of completed weld (QW-302

11、.4)区 Bend test; Transverse root and face QW-462.3(a) ; 口 Longitudinal root and face QW-462.3(b);区 Side ( QW-462.2); 口 Pipe bend specimen, corrosion- resistant overlay QW-462.5c;口 Plate bend specimen, corrosion-resistant overlay QW-462.5d; 口 Macro test for fusion QW-462.5(b);口 Macro test for fusion Q

12、W-462.5(e)TypeResultTypeResultTypeResultAlternative radiographic examination results (QW-191) 曰 RT / 口 UTFillet weld - fracture test (QW-181.2)NA Length and percent of defects N/AMacro examination (QW-184) N/A Fillet size (mm) x Concavity / convexity(mm) Other tests Film or specimens evaluated by Co

13、mpany Mechanical tests conducted by Laboratory test no. Welding supervised by We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.Organizati

14、on Date April 18,2013 By QW-484B SUGGESTED FORMAT B FOR WELDER PERFORMANCE QUALIFICATIONS (WPQR) (See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)Welders nameIdentification No.Test Description (Information only)Identification of WPS followed区 Test coupon Production weldSpecification of

15、base metal(s)ThicknessBase metal P -Numberto P-NumberPosition (2G, 6G, 3F, etc.)区 plate Pipe (enter diameter, if pipe or tube)Filler metal (SFA) specification Filler metal or electrode classification Testing Conditions and Qualification Limits When Using Automatic Welding EquipmentsWelding Variables

16、(QW-361.1)Actual ValuesRange QualifiedType of weldingWelding process Filler metal (with/without) (EBW or LBW)Type of laser for LBW ( CO2 to Y AG, etc.) Continuous drive or inertial welding (FW)Vacuum or out of vacuum (EBW)Testing Conditions and Qualification Limits When Using Automatic Welding Equip

17、mentsWelding Variables(QW-361.2)Actual ValuesRange QualifiedType of welding (machine) Welding processDirect or remote visual control Automatic arc voltage control (GTAW) Automatic joint trackingPosition qualified (2G , G, 3F, etc) Consumable inserts (GTAW or PAW)Backing (with/without )Single or mult

18、iple passes per sideRESULTSVisual examination of completed weld (QW-302.4) Acceptable区 Bend test; Transverse root and face QW-462.3(a) ; Longitudinal root and face QW-462.3(b);区 Side ( QW-462.2); Pipe bend specimen, corrosion- resistant overlay QW-462.5c; Plate bend specimen, corrosion-resistant overlay QW-462.5d; Macro test for fusion QW-462.5(b); Macro test for fusion QW