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1、A. Defect ClassificationDEFECT DESCRIPTIONCRITICALMAJORMINOR1. Shipment Packaging (refer to Section Carton Checking)2. Selling PackagingAccessible sharp point or edge that may injure the user / purchaser*Blood stain*Foreign substancerefer to Foreign Substance TableDeformed unit packaging material*Ir
2、ritating smell*Loose fastening or sealing*Loose packing, insufficient stuffing or fixing inside selling packaging*Missing / Incomplete component*The information on selling packaging does not match actual product*Torn / Damaged / Wet unit packaging material*Unstable / Asymmetric selling packing that
3、will fail to display*3. Labeling, Marking, PrintingMissing / Wrong / Incomplete label or statement of warning / safety marking*Missing required marking such as UL, ETL etc.*Missing country of origin marking if required*Missing Importer / distributor name and address within destination country if req
4、uired*Color variation of printing within one unit or unit to unit*Label curled, poor adhesion of label*Label peeled off*Missing, incomplete or wrong marking / label / hangtag / instruction sheet / manual*Poor / unclear printing on labeling or unit packaging material*Scratched label / printing*Statem
5、ent cannot meet destination country language requirement, such as English plus French required for Canada shipment, German required for Germany shipment*Poor printing of barcode*4. Material4.1 PlasticColor deviation*Deformation, warpage, twist*Flow mark*Gate flash or flash at pull pin / push pin*Sho
6、rt shot*Shrinkage*Unclear molding text / logo*Uneven hardness of side wall of rotation molding product*Uneven thickness*Weld line*White mark, white texture*Adhered soft flash*Color molding*Embedded dirt, mold in dirt*4.2 MetalFlash, spur*Improper edge folding cause to sharp edge exposed*Abrasion mar
7、k*Crack / Broken*Deformation, dent, bump*Double punching*Poor polishing*Press mark*Rough surface*Rust, Oxidation*Sand hole*Short shot*Tarnish*Unnecessary grease stain*4.3 Wood, wicker, rattan, and so onSplinter*Unwanted hole or knot affecting product structure and integrity, related to safety*Bent /
8、 warped / twisted parts*Cloud stain on wood lacquering*Crack*Damage*Dead knot*Finger mark*Live knot on main display panel*Obvious color variation due to poor matching*Poor pattern etching*Rough surface*Sawing mark*Unwanted hole*Wrong design of pattern*Chipped mark*Live knot on hidden panel*4.4 Porce
9、lain, pottery and resinCrack / damage*Deformation*Dim golden decorating*Folded / slant color film for logo burning*Missing glaze*Obvious size / color / shape deviation within one unit or unit to unit*Pin hole, bubble*Poor applying / burning of decorative film*Poor connection of components, such as s
10、lant handle, shift position of decoration part*Poor glazing, incomplete glazing, flow glazing*Serious hand painting error, such as wrong pattern, incomplete pattern, bad effect*Unstable, wobble*Attached clay block*Black dot*Burn mark*Chipped mark*Impurity embedded in glaze layer*Parting line*Sand su
11、rface*4.5 PaperColor deviation, e.g. yellowish white against bleach white*Deformed cardboard box*Detached lamination of cardboard*Double printing*Fold mark*High humidity of paper*Illegible printing*Missing gloss on card surface*Obvious gloss difference on card surface*Obvious hand feel difference on
12、 paper / cardboard thickness or hardness*Poor trimming / cutting*Press mark*Printing out of register*Slant printing*Wrinkle*Wrong order of pages within one book*Wrong printing*Frayed edge, rough edge*4.6 GlassSharp point / edge*High-low step at joint edge of two plates*Broken / Crack*Bubble*Chipped
13、mark*Flow mark*Poor / Uneven / Over / Under painting*Poor pattern etching*Poor transparence*Uneven thickness*Embedded dirt, Impurity embedded*4.7 FabricBurnt mark at the end of fur or at the edge of plush fabric*Color shading difference within one unit*Hand feel difference*Holes*Neps / pills on fabr
14、ic surface*Pleated mark*Reverse face and bottom side of fabric*Skewed / bowed / biased / deformed fabric*Yarn run*Coarse yarn*Frayed edge of fabric or binding*4.8 LeatherBelly / marbled / discolored grain*Glue / hammer / pencil mark / button mark / hanger mark*Grain break / peeling / wrinkle / crack
15、s*Missing silica gel pack*Scratch / surgery / brand / burnt / paint / cut mark*Pin hole*5. Appearance5.1 GeneralBlood stain*Exposed live part in electrical product*Foreign substancerefer to Foreign Substance TableHazardous finger entrapment*Unwanted sharp point or edge*Color variation*Crack / Damage
16、 / Chip*Different shape*Dirt / Stain / Oil*Irritating smell*Missing / Detached component*Rough surface*Scratch / Dent / Cut mark*Velcro loose*5.2 CoatingBubble on electroplating layer*Coating layer peeled off*Color deviation*Flow mark*Painting faded out*Pitted surface*Poor / Incomplete / Illegible s
17、ilkscreen printing*Poor coating / painting / spraying / printing / powder coating*Slant printing*Uneven / Over / Under coating*Yellow stain on electroplating surface*Color stain, double printing, scratched printing etc.*6. Assembly6.1 GeneralLoose strain relief*Cannot completely assemble*Difficult t
18、o assemble*Gap at joint*Improper alignment of parts at joint*Improper bonding*Loose connection*Mismatch of CKD (unassembled) components at size, jointing position, predrilled hole etc.*Open heat sealing*Part A (e.g. battery, bullet) cannot fit part B (e.g. battery case, pistol)*Poor ultrasonic weldi
19、ng, such as loose connection, melt mark, burned mark etc.*Slant*Wobbling*Excessive glue*6.2 Riveting, screwing and nailingExposed nail end*Sharp edge of rivet cap*Incomplete rivet*Loose rivet*Protruded screw end / head*Screw mounting over tighten*Slant rivet*Slipped screw*6.3 WeldingCrack on welding
20、 solder*Unwanted sharp point at welding position*False welding*Loose welding*Poor workmanship of welding such as inconsistent welding, jumping welding, unsecured welding*Unnecessary solder attached*Welding with pits / splatter*6.4 Stitching and embroideryNeedle is detected*A line of needle hole*Asym
21、metric stitching*Broken embroidery*Crooked stitches / seam*Embroidery artwork not as specified*Exposed under ply seam*Frayed edge*Improper stitch tension (too loose or too tight)*Incorrect stitch density*Incorrect thread size*Misplacement of embroidery*Missing embroidery*Needle cutting*Open seam*Ple
22、at*Poor stitch quality of embroidery*Puckering*Skipped / Dropped / Broken stitching*Snarled / messy stitches*Sparse stitches*Uneven stitching density*Excessive stitches*Exposed blind stitches*Insecure seam end finishing*6.5 WeavingExposed nail end*Cracked / damaged wicker / rattan*Deformation*End of
23、 wicker / rattan can not be hidden properly*Missing / Over / Under clear lacquering*Obvious color variation*Unstable structure*Wet painting*Wrong design*7. FunctionIntermittent function*Malfunction*No intended function, such as light, flash, sound, move etc.*Noise*Non-smooth operation*The moving com
24、ponent cannot move or difficult to move*Velcro no function*Voice output too loud / weak*8. AccessoryAccessory cannot fit main part*Accessory do not comply to parts list*Accessory color or design or size cannot match main part*Missing accessory*Wrong accessory*B. On-site Checkrelated to safetyITEMMET
25、HODCRITERIA (for inspectors)Conclusion1. Full Assembly Check(For products with components and/or accessories which requires longer assembly time.)(For simple assembly, all samples are assembled and checked in Assembly section under defect classification.)? 3 selected samples, at least 1 sample per s
26、tyle.? Fully assemble the samples according to instruction sheet or information on gift box.? No defect allowed.? DPI: If nonconformance, report other.? FRI: fail if finding defective sample(s).2. Full Function Check(For a complex product whose functions are not fully checked in Function section und
27、er defect classification.)(Vendor provides necessary calibrated or controlled tools and equipment.)? 3 selected samples, at least 1 sample per style.? Verify all functions against available product specification, instruction manual and information on gift box.? Report all results by using the headin
28、g Full Function Check ”in the inspection report.? No defect allowed.? Possess all indicated functions.? Cannot perform if no provided tools / equipment. Report the fact.? Report inspection result and the fact if provided tools / equipment not calibrated.? DPI: If non-conformance or no provided tools
29、 / equipment or provided tools / equipment not calibrated, report other.? FRI: fail” if (a) finding defective sample(s).no provided tools / vided tools / equipment not calibrated.ITEMMETHODCRITERIA (for inspectors)Conclusion3. Moisture Content Measurement(For components made of only nat
30、ural wood but not for composite wood)(Vendor provides controlled moisture content tester)? 5 selected samples, at least 1 sample per style.? Pick at 3 different, important but not obvious wooden areas in each sample. Specify the measuring location in the report.? Record all measured data.? No defect
31、 allowed? Moisture Content: 12 %.? DPI: If nonconformance, report other.? FRI: fail if finding defective sample(s).4. Product Dimension Measurement(Inspector brings controlled metal tape)? 3 selected samples, at least 1 sample per style.? Report dimension of samples.? If product is in roll form (e.g
32、. aluminium foil), roll out the product fully to measure the width and total length. Thickness may require measurement if applicable.? Report actual product dimension.? Report actual product dimension.5. Quantity Of Content Per Sample Check(For products like 10 envelops per pack, 30 pages in each ph
33、otoalbum.)? All selected samples if quantity of content of each sample 20.? Count the quantity of content per sample.? Defect - Major.? No non-conformance.? If no range or tolerance is provided by client or in specification, set the tolerance = -0% (not less than claimed).? DPI: If nonconformance, r
34、eport other.? FRI: Fail”if AQL is exceeded6. Rolling Out Check(For aluminium foils or similar products packed in rolls.)? 5 selected samples, at least 1 sample per style.? Roll out fully to check any defect.? No defect allowed.? No non-conformance.? DPI: If nonconformance, report other.? FRI: fail i
35、f finding defective sample(s).7. Shopping Bag Double Handles Strength Test? 5 selected samples, at least 1 sample per style.? Lift 40 lb by both bag handles without movement for 1 minute.? 40 lb can be a total weight of anything.? 40 lb is a minimum requirement.? No defect allowed.? No breakage.? DP
36、I: If nonconformance, report other.? FRI: fail if finding defective sample(s).8. Shopping Bag Single Handle Strength Test? 5 selected samples, at least 1 sample per style.? Lift 20 lb by right or left bag handle without movement for 1 minute.? 20 lb can be a total weight of anything.? 20 lb is a min
37、imum requirement.? No defect allowed.? No breakage.? DPI: If nonconformance, report other.? FRI: fail if finding defective sample(s).ITEMMETHODCRITERIA (for inspectors)Conclusion9. Shopping Bag Selfopening Check? S-2.? Check as shown in photori.d丁 SiTCptlhp? Defect Major.? No non-conformance.? DPI:
38、If nonconformance, report other.? FRI: Fail if AQL is exceeded.* For shopping bags items , required numbers of shopping bags are drawn from the same bundle in each selected carton.页脚Special On-site Check(For items which operate with non-charging battery)TEMMETHODCRITERIA (for inspectors)Conclusion1.
39、 Non-charging Battery Voltage Measurement(For product using batteries which are accessories only.)(Vendor provides calibrated voltmeter or multimeter.)? 3 selected samples, at least 1 sample per style.? Check the voltage of battery.? Report all measured data.? No defect allowed.? Voltage battery rat
40、ed voltage? Cannot perform if no provided tools / equipment. Report the fact.? Report inspection result and the fact if provided tools / equipment not calibrated.? DPI: If non-conformance or no provided tools / equipment or provided tools / equipment not calibrated, report other.? FRI: fail” iffindi
41、ng defective sample(s).no provided tools / equipment.Report as note (in Remarks) if provided tools / equipment not calibrated.Special On-site Check(For items which are with air or water as application medium)ITEMMETHODCRITERIA (for inspectors)Conclusion1. Air Leakage Check(For inflatable products.)(
42、Vendor provides air pump.)? All selected samples if the largest length or width or height of inflated part 1 m and 2 m , at least 1 sample per style .? Inflate the product and leave it for about 2 hours.? All selected samples or S-3: Defect - Critical, Major.? 5-samples: No defect allowed.? No air l
43、eakage.? Cannot perform if no provided tools / equipment. Report the fact.? DPI: If non-conformance or no provided tools / equipment, report other.? FRI: Fail” if(a) AQL is exceeded when sampling size is all selected samplesw or S-3. (b) finding defective sample(s) when sampling size is 5.(c) no pro
44、vided tools / equipment.2. Garden Nozzle Water Leakage Check(For hose of 5/8 and 3/4 inch.)(Vendor provides calibrated water pressure measuring meter.)? All selected samples.? Water pressure 60 psi.? Report the pressure at the time of leakage checking.? Defect Major.? No water leakage.? Cannot perform if no provided tools / equipment. Report the fact.? Re
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