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1、Altivar Using Unity ProAltivar 58 and 58F variable speedcontrollersSetup ManualOctober 2005 eng35008122 0235008122 02235008122 02 October 2005Table of ContentsSafety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5About the Book . . . . . . . . . . . . . . . . .

2、. . . . . . . . . . . . . . . . . . . . . . 7Part I Altivar Variable Speed Controllers: General . . . . . . . . . . 9At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Chapter 1General Presentation of Altivar 58 and 58F Variable S

3、peedControllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Altivar Variable Speed Controllers . . . . . . . . . . . . . . . . . . . . . .

4、. . . . . . . . . . . . . 12List of Controllers Configurable on the Fipio Bus . . . . . . . . . . . . . . . . . . . . . . . . 14Part II Software Implementation of Altivar Variable Speed Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17At a Glance . . . . . . . .

5、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Chapter 2Chapter 33.1General presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6、 . . . . . . . . . . 19Software Configuration of Altivar Variable Speed Controllers21At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Configuration of an Altivar Variable Speed Controller on the Fipio Bus:General . . . . . . . . . .

7、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Description of the Configuration Screen for an Altivar 58 or 58F VariableSpeed Controller on the Fipio Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Configuration Parameters of the

8、Altivar Variable Speed Controllers . . . . . . . . .At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Altivar Variable Speed Controllers: Acceleration Type . . . . . . . . . . . . . . . . . . . .Altivar Variable Speed Controllers: Ma

9、cro-Configuration . . . . . . . . . . . . . . . . . .Drive Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Terminal Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Configuration Parameters of the Altivar Va

10、riable Speed ControllersInputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2122222626272830353733.23.335008122 02 October 200535008122 02At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11、. . . . . . . . . 37Function Compatibility Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Logic Input Application Functions (Altivar 58 and 58F) . . . . . . . . . . . . . . . . . . . . 41Logic Input Application Functions (Altivar 58 and 58F): faster / slower

12、. . . . . . . . 45Logic Input Application Functions (Altivar 58 and 58F): Reset to Zero Fault. . . . 50Logic Input Application Functions (Altivar 58F) . . . . . . . . . . . . . . . . . . . . . . . . . . 51Analog Input Application Functions (Altivar 58) . . . . . . . . . . . . . . . . . . . . . . . .

13、 . . 53Analog Input Application Functions (Altivar 58F) . . . . . . . . . . . . . . . . . . . . . . . . . 55Logical Output Application Functions (Altivar 58 and 58F) . . . . . . . . . . . . . . . . . 59Logic Output Application Functions: Altivar 58 Brake Command . . . . . . . . . . . . 61Logic Outpu

14、t Application Functions: Altivar 58F Brake Command . . . . . . . . . . . 64Assignment of Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Chapter 4Adjusting the Altivar Variable Speed Controllers . . . . . . . . . . 71At a Glance . . . . . . . . . . . .

15、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Description of the Adjustment Screen for an Altivar 58 or 58F Variable SpeedController on the Fipio Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Adjustment Parameters . . .

16、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Chapter 5Debugging the Altivar Variable Speed Controllers. . . . . . . . . 81At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Description of the

17、Debug Screen for an Altivar 58 or 58F VariableSpeed Controller on the Fipio Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Monitoring Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Maintenance . . . . . . . . . . .

18、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Displayed Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Chapter 6Diagnostics of Altivar Variable Speed Controllers . . . . . . . . . 89Fault Configuration

19、 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91435008122 02 October 2005Safety Information§Important InformationNOTICERead these instructions carefully

20、, and look at the equipment to become familiar withthe device before trying to install, operate, or maintain it. The following specialmessages may appear throughout this documentation or on the equipment to warnof potential hazards or to call attention to information that clarifies or simplifies apr

21、ocedure.The addition of this symbol to a Danger or Warning safety label indicatesthat an electrical hazard exists, which will result in personal injury if theinstructions are not followed.This is the safety alert symbol. It is used to alert you to potential personalinjury hazards. Obey all safety me

22、ssages that follow this symbol to avoidpossible injury or death.DANGERDANGER indicates an imminently hazardous situation, which, if not avoided, willresult in death, serious injury, or equipment damage.WARNINGWARNING indicates a potentially hazardous situation, which, if not avoided, can resultin de

23、ath, serious injury, or equipment damage.CAUTIONCAUTION indicates a potentially hazardous situation, which, if not avoided, can resultin injury or equipment damage.35008122 02 October 20055Safety InformationPLEASE NOTEElectrical equipment should be serviced only by qualified personnel. No responsi-b

24、ility is assumed by Schneider Electric for any consequences arising out of the useof this material. This document is not intended as an instruction manual for untrainedpersons.© 2005 Schneider ElectricAll Rights Reserved.635008122 02 October 2005About the BookAt a GlanceDocument ScopeThis manua

25、l describes software installation for Altivar 58 and 58F variable speedcontrollers.The data and illustrations found in this documentation are not binding. We reservethe right to modify our products in line with our policy of continuous productdevelopment.The information in this document is subject t

26、o change without notice and should notbe construed as a commitment by Schneider Electric.Validity Note35008122 02 October 20057About the BookProduct RelatedWarningsSchneider Electric assumes no responsibility for any errors that may appear in thisdocument. If you have any suggestions for improvement

27、s or amendments or havefound errors in this publication, please notify us.No part of this document may be reproduced in any form or by any means, electronicor mechanical, including photocopying, without express written permission ofSchneider Electric.All pertinent state, regional, and local safety r

28、egulations must be observed wheninstalling and using this product.For reasons of safety and to ensure compliance with documented system data, onlythe manufacturer should perform repairs to components.When controllers are used for applications with technical safety requirements,please follow the rele

29、vant instructions.Failure to observe this product related warning can result in injury or equipmentdamage.User CommentsWe welcome your comments about this document. You can reach us by e-mail attechpubschneider-835008122 02 October 2005Altivar Variable SpeedControllers: GeneralIAt a GlanceSubject of

30、 thisPartWhat's in thisPart?This part presents Altivar 58 and 58F variable speed controllers.This part contains the following chapters:Chapter1Chapter NameGeneral Presentation of Altivar 58 and 58F Variable SpeedControllersPage1135008122 02 October 20059Altivar Controllers1035008122 02 October 2

31、005General Presentation of Altivar 58and 58F Variable SpeedControllers1At a GlanceSubject of thisChapterWhat's in thisChapter?This chapter provides a general introduction to Altivar variable speed controllers(Altivar 58 and 58F).This chapter contains the following topics:TopicAltivar Variable Sp

32、eed ControllersList of Controllers Configurable on the Fipio BusPage121435008122 02 October 200511General PresentationAltivar Variable Speed ControllersGeneralThis manual provides a detailed description of two types of Altivar variable speedcontroller: ATV 58 (See Altivar 58, p. 12), ATV 58F (See Al

33、tivar 58F, p. 12),and a general description of two other types of Altivar variable speed controller: ATV 38 (See Altivar 38, p. 12), ATV 68 (See Altivar 68, p. 13).The Altivar 58 variable speed controller is a frequency converter for asynchronous,3-phase 0.37 kW to 15 kW cage motors.The operating pr

34、inciples for this controller are as follows: Start, Braking and Speed Control, Energy economy, PI controller, Speed loop with tachogenerator or pulse generator, Faster/slower, S and U ramps, preset speeds, step by step (JOG), On-the-fly restart, Current limit adaptation according to speed, Automatic

35、 slow operating speed time limit, etc.The Altivar 58F sensorless flux vector (SFV) variable speed controller with sensor isused for applications requiring torque and precision at very low speeds and highdynamics (horizontal and vertical handling, modular machines, etc.).The operating principles for

36、this controller are as follows: Start, process control, and deceleration and stop braking, Possibility of holding the motor torque at standstill, Energy economy, PID controller, Braking logic, Faster/slower, S and U ramps, preset speeds, step by step (JOG), Automatic recovery with speed search (on-t

37、he-fly restart), Automatic slow operating speed time limit, etc.The Altivar 38 variable speed controller is a frequency converter for asynchronous,3-phase 0.75 kW to 315 kW cage motors.It is dedicated to the most common fluid control applications in industrial buildingsand service buildings (HVAC):

38、Heating Ventilation Air Conditioning.Altivar 58Altivar 58FAltivar 381235008122 02 October 2005General PresentationAltivar 68The Altivar 68 variable speed controller covers a range from 75 kW to 500 kW forhigh-torque applications, and from 90 kW to 630 kW for standard-torqueapplications, with a singl

39、e voltage range of 400 V to 500 V.The introduction of elements from the motor rating plate and an autotuning functionwhen stopped, provide a high level of torque and a remarkable drive quality, even atvery low rotation speeds (< 0.5 Hz).35008122 02 October 200513General PresentationList of Contro

40、llers Configurable on the Fipio BusGeneralThere are four families of Altivar controllers that can be configured on the Fipio bus: ATV 38, ATV 58, ATV 58F, ATV 68.The following table shows the reference numbers available for the Fipio bus.FamiliesATV 38ATV 58Available referencesATV 38 PKWATV 58D12M21

41、2N416N423N428N433N446N454N464N479N409M218M218N429M229N441M241N454M254N472M272N490M290N416M2X23M2X28M2X33M2X46M2XAvailableReferencesATV 58UATV 58HDATV 58 PKW1435008122 02 October 2005General PresentationFamiliesATV 58FAvailable referencesATV 58FD12N416N423N428N433N446N454N464N479N418N429N441N454N472N

42、490N4ATV 58FUATV 58F PKWATV 68ATV 6835008122 02 October 200515General Presentation1635008122 02 October 2005Software Implementation ofAltivar Variable Speed ControllersIIAt a GlanceSubject of thisPartWhat's in thisPart?This part presents the implementation of Altivar 58 and 58F variable speedcon

43、trollers using Unity Pro software.This part contains the following chapters:Chapter23456Chapter NameGeneral presentationSoftware Configuration of Altivar Variable Speed ControllersAdjusting the Altivar Variable Speed ControllersDebugging the Altivar Variable Speed ControllersDiagnostics of Altivar V

44、ariable Speed ControllersPage192171818935008122 02 October 200517Altivar Controllers1835008122 02 October 2005General presentation2OverviewIntroductionThe software installation for the modules is carried out from the various Unity Proeditors: In offline mode, In online mode.The following order of in

45、stallation phases is recommended but it is possible tochange the order of certain phases (for example, starting with the configurationphase).35008122 02 October 200519General PresentationInstallationPhases withProcessorThe following table shows the various phases of installation with the processor.P

46、haseDeclaration ofvariablesProgrammingConfigurationDescriptionDeclaration of IODDT-type variables for the application-specific modules and variables of the project.Project programming.Declaration of modules.Module channel configuration.Entry of configuration parameters.AssociationGenerationTransferA

47、djustment /DebuggingDocumentationOperation/DiagnosticAssociation of IODDTs with the channels configured(variable editor).Project generation (analysis and editing of links).Transfer project to PLC.Project debugging from debug screens, animation tables.Modifying the program and adjustment parameters.B

48、uilding documentation file and printing miscellaneousinformation relating to the project.Displaying miscellaneous information necessary forsupervisory control of the project.Diagnostic of project and modules.Key:(1)These various phases can also be performed in the other mode.Online (1)OnlineOffline

49、(1)OfflineOnlineOnlineModeOffline (1)Offline (1)Offline2035008122 02 October 2005Software Configuration of AltivarVariable Speed Controllers3At a GlanceSubject of thisChapterWhat's in thisChapter?This chapter describes the Configuration aspect of software installation for Altivar 58and 58F varia

50、ble speed controllers.This chapter contains the following sections:SectionTopicConfiguration of an Altivar Variable Speed Controller on theFipio Bus: GeneralConfiguration Parameters of the Altivar Variable SpeedControllersConfiguration Parameters of the Altivar Variable SpeedControllers Inp

51、uts/OutputsPage22263735008122 02 October 200521Configuration3.1Configuration of an Altivar Variable SpeedController on the Fipio Bus: GeneralDescription of the Configuration Screen for an Altivar 58 or 58F Variable SpeedController on the Fipio BusAt a GlanceThis screen (See Premium and Atrium Using

52、Unity Pro Manual, Fipio Bus, Fipio busconfiguration ), divided into several areas, is used to configure the parameters of theAltivar 58 or 58F variable speed controller selected on the Fipio bus.It also provides access to modification and debug screens (the latter accessible inonline mode only).Note

53、: The manual modification of certain configuration and/or adjustmentparameters leads to the automatic modification of the associated configurationand/or adjustment parameters.A warning message will appear on the screen, with the automatically modifiedparameters displayed in blue.Note: You can config

54、ure the ATV 58 PKW, ATV 38 PKW and ATV 68 variablespeed controllers by following the standard Fipio bus profiles (See Premium andAtrium Using Unity Pro Manual, Fipio Bus, Configuration for the Fipio bus standardprofiles) procedure.2235008122 02 October 2005ConfigurationIllustrationThis screen is use

55、d to display and modify parameters in offline mode.1ATV 58 0.75kW 200/240VATV58.U18M2 Channel 001234567891011121314151617181920212223242Version: 2.1ConfigurationAdjustDebugSymbolFault UnitHz3TaskMAST4Local configurationDefault configuration: Label50/60 Hz SwitchReservedORT: application typeCFG: MACRO CONFIGReservedLl2: assign. Ll2Ll3: assign. Ll3Ll4: assign. Ll4Al2: assign. Al2R2: assign.R2CRL: min ref.AI2CRH: max. ref. AI2TCT: 2-wire typeReservedSTR: Ref. recordPST: Priority stopFLR: R

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