锅炉检验试验计划(ITP)

1、循环流化床锅炉检验&试验计划ITP for CFB BoilerEdited by: Huang Xiaoyan编制: 黄小燕Approved by: Zhang Minxian批准: 张敏娴无锡华光锅炉股份有限公司 WUXI HUAGUANG BOILER CO.,LTD.2011Page 1 of 7 Supervisor监造方:The Customer 客户方: The Owner用户方: 循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H = HoldApplicable Code: G

2、BNo. 序号Test and Examinations Item测试和检查项Reference Document andAcceptance Norm参考文件及验收标准Format of Record记录形式Inspection检验点WHBC HDS Cambodia1. 汽包Drum1.1 原材料及焊材质量证明书Quality certificate of raw martial and weldingmaterialJB/T3375质量证明书Quality CertificateH H1.2 原材料及焊材入厂验收Entrance inspection of raw martial and

3、 weldingmaterial.JB/T3375材料入厂检验报告& 材质传递卡Entrance inspection report&Material Travelling SheetH H1.3 切割、标识移植Cutting and Material marking transferringJB/T3375 / R R1.4 封头成型The forming of the head图纸、工艺Drawings & Procedure封头成型记录The forming record of theheadW R1.5 筒体卷制The Rolling of the shell图

4、纸、工艺Drawings & Procedure检验记录The Inspection recordW W1.6 焊接工艺检查welding procedure inspection图纸、工艺Drawings & ProcedureWPS、PQR R R1.7 纵、环缝装配、焊接(对接间隙、坡口、尺寸、表面质量等Fit-up and welding for longitudinal &circumferential weld图纸、工艺Drawings & Procedure检验记录The Inspection recordW W1.8 焊后无损探伤NDE afte

5、r welding图纸、工艺Drawings & Procedure无损探伤报告NDE reportH R1.9 划线和钻孔Layout and drilling holes图纸Drawings检验记录The Inspection recordW RPage 2 of 7 Supervisor监造方:The Customer 客户方: The Owner用户方: 循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H = HoldApplicable Code: GBNo. 序号Test and E

6、xaminations Item测试和检查项Reference Document andAcceptance Norm参考文件及验收标准Format of Record记录形式Inspection检验点WHBC HDS Cambodia1.10 装配管接头和下降管Fitting up and welding nozzles and downcomers图纸、工艺Drawings & Procedure检验记录The Inspection recordW W1.11 焊后无损探伤NDE after welding图纸、工艺Drawings & Procedure无损探伤报告NDE

7、 reportH R1.12 最终内部及外部焊缝及母材的外观检查Final visual inspection for all welds and materialsboth internally and externally图纸、工艺Drawings & Procedure检验记录The Inspection recordH W1.13 焊后热处理PWHT热处理工艺Heat treatment procedure热处理报告Heat treatment reportH R1.14 水压试验Hydrostatic test水压试验程序Hydraulic test procedure水压试

8、验报告Hydrostatic test reportH H1.15 最终尺寸检查Final dimensional inspection图纸Drawings检验记录The Inspection recordW W1.16 表面清理和油漆Surface preparation and painting表面处理和油漆程序Surface preparation and paintingprocess/ W W1.17 标记和包装确认Marking & packing verification发货清单Packing list/ H W2. 集箱Header2.1 钢管材料质保书Quality

9、certificate of steel pipe JB/T3375质量证明书Quality CertificateH R2.2 钢管入厂验收Entrance inspection report of pipe JB/T3375材料入厂检验记录Entrance inspection recordH RPage 3 of 7 Supervisor监造方:The Customer 客户方: The Owner用户方: 循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H = HoldApplicable Co

10、de: GBNo. 序号Test and Examinations Item测试和检查项Reference Document andAcceptance Norm参考文件及验收标准Format of Record记录形式Inspection检验点WHBC HDS Cambodia2.3 集箱管、端盖的下料、钻孔、加工和标记移植Cutting, drilling, machining of headers ends andheaders图纸Drawing/ W R2.4 装配、焊接集箱本体及端盖Fit-up and welding header to header or header to fl

11、atend图纸、工艺Drawings & Procedure检验记录The Inspection recordW W2.5 对接焊缝无损探伤DNE for butt weld图纸Drawing检验记录Inspection recordW R2.6 焊接管接头Welding nozzles图纸、工艺Drawings & Procedure检验记录Inspection recordW W2.7 角焊缝无损探伤DNE of nozzles welds图纸Drawing无损探伤报告NDE reportR R2.8 最终内部及外部焊缝及母材的外观检查Final visual inspec

12、tion for all welds and materialsboth internally and externally图纸、工艺Drawings & Procedure检验记录The Inspection recordH W2.9 焊后热处理PWHT热处理工艺Heat treatment procedure热处理报告Heat treatment reportH R2.10 水压试验Hydrostatic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportH W2.11 表面清理和油漆Surface pre

13、paration and painting表面处理和油漆程序Surface preparation and paintingprocess/ W W2.12 标记和包装确认Marking & packing verification发货清单Packing list/ H W3. 水冷壁Membrane wallPage 4 of 7 Supervisor监造方:The Customer 客户方: The Owner用户方: 循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H = HoldAppl

14、icable Code: GBNo. 序号Test and Examinations Item测试和检查项Reference Document andAcceptance Norm参考文件及验收标准Format of Record记录形式Inspection检验点WHBC HDS Cambodia3.1 材料质保书Quality certificate of raw martial JB/T3375质量证明书Quality CertificateH R3.2 原材料入厂验收Entrance inspection report of raw martial JB/T3375材料入厂检验记录Ent

15、rance inspection recordH R3.3 管子与鳍片焊接Fin and tube welding图纸、工艺Drawings & Procedure检验记录Inspection recordW W3.4 管屏上对开孔部位进行划线Layout the position of opening on the panel图纸Drawing检验记录Inspection recordW R3.5 弯管Bending tube图纸Drawing/ W W3.6 管子装配对接Fit-up & welding tube to tube工艺Procedure检验记录Inspecti

16、on recordW W3.7 对接焊缝无损探伤DNE of butt weld图纸、工艺Drawings & Procedure无损探伤报告NDE reportR R3.8 弯管外表面检查(外形尺寸、减薄量、椭圆度等External surface of bending tube(dimensional,thickness reduction, ellipticity 图纸Drawing检验记录Inspection recordR W3.9 通球、水压试验Through ball & Hydrostatic test水压试验程序Hydraulic test procedure

17、水压试验报告Hydrostatic test reportH W3.10 水冷壁组片检查Panel inspection图纸Drawing检验记录Inspection recordW W3.11 表面清理和油漆Surface preparation and painting表面处理和油漆程序Surface preparation and paintingprocess/ W WRev. 1 Date: Page 5 of 7 Supervisor 监造方: The Customer 客户方： The Owner 用户方: No. 序号 Test and Examinations Item 测试

18、和检查项 标记和包装确认 Marking & packing verification 省煤器 Economizer 材料质保书 Quality certificate of raw martial 原材料入厂验收 Entrance inspection report of raw martial 管子对接焊 Tube to tube welding 对接焊缝无损探伤 DNE of butt weld 弯管外表面检查（外形尺寸、减薄量、椭圆度 等） External surface of bending tube(dimensional, thickness reduction, el

19、lipticity 装配&焊接管夹 Fit-up and weld strap 焊后无损探伤 NDE after welding 焊后热处理( 如需要 PWHT( if necessary 通球、水压试验 Through ball & Hydrostatic test 表面清理和油漆 Surface preparation and painting 循环流化床检验试验计划 ITP for CFB Boiler Abbreviations 缩写词: R = Review W = Witness H = Hold Applicable Code: GB Reference Docu

20、ment and Acceptance Norm 参考文件及验收标准 发货清单 Packing list Format of Record 记录形式 / Inspection 检验点 WHBC H HDS Cambodia 3.12 4. 4.1 4.2 4.3 4.4 W JB/T3375 JB/T3375I 工艺 Procedure 图纸 Drawings 图纸 Drawing 图纸 Drawing 图纸 Drawings 热处理工艺 Heat treatment procedure 水压试验程序 Hydraulic test procedure 表面处理和油漆程序 Surface pre

21、paration and painting process 质量证明书 Quality Certificate 材料入厂检验记录 Entrance inspection record 检验记录 The Inspection record 检验记录 The Inspection record 检验记录 Inspection record / 无损探伤报告 NDE report 热处理报告 Heat treatment report 水压试验报告 Hydrostatic test report / H H W R R R W R 4.5 R W 4.6 4.7 W R / R R W W 4.8

22、4.9 4.10 R H W 5 Rev. 1 Date: Page 6 of 7 Supervisor 监造方: The Customer 客户方： The Owner 用户方: No. 序号 Test and Examinations Item 测试和检查项 标记和包装确认 Marking & packing verification 过热器 Superheater 材料质保书 Quality certificate of raw martial 原材料入厂验收 Entrance inspection report of raw martial 管子对接焊 Tube to tube

23、 welding 对接焊缝无损探伤 DNE of butt weld 弯管外表面检查（外形尺寸、减薄量、椭圆度 等） External surface of bending tube(dimensional, thickness reduction, ellipticity 装配附件 Fit-up attachment 焊后无损探伤 NDE after welding 焊后热处理( 如需要 PWHT( if necessary 通球、水压试验 Through ball & Hydrostatic test 表面清理和油漆 Surface preparation and painting

24、 循环流化床检验试验计划 ITP for CFB Boiler Abbreviations 缩写词: R = Review W = Witness H = Hold Applicable Code: GB Reference Document and Acceptance Norm 参考文件及验收标准 发货清单 Packing list 图纸 Drawings JB/T3375 JB/T3375 工艺 Procedure 图纸 Drawings 图纸 Drawing Format of Record 记录形式 / Inspection 检验点 WHBC H HDS Cambodia 4.11

25、5. 5.1 5.2 5.3 5.4 W 质量证明书 Quality Certificate 材料入厂检验记录 Entrance inspection record 检验记录 The Inspection record 检验记录 The Inspection record 检验记录 Inspection record H H W R R R W R 5.5 R W 5.6 5.7 5.8 5.9 5.10 图纸 Drawing 图纸 Drawings 热处理工艺 Heat treatment procedure 水压试验程序 Hydraulic test procedure 表面处理和油漆程序

26、 Surface preparation and painting process / 无损探伤报告 NDE report 热处理报告 Heat treatment report 水压试验报告 Hydrostatic test report / W R W R R W W 6 R H W Rev. 1 Date: Page 7 of 7 Supervisor 监造方: The Customer 客户方： The Owner 用户方: No. 序号 Test and Examinations Item 测试和检查项 标记和包装确认 Marking & packing verificati

27、on 再热器 reheater 材料质保书 Quality certificate of raw martial 原材料入厂验收 Entrance inspection report of raw martial 管子对接焊 Tube to tube welding 对接焊缝无损探伤 DNE of butt weld 弯管外表面检查（外形尺寸、减薄量、椭圆度 等） External surface of bending tube(dimensional, thickness reduction, ellipticity 装配附件 Fit-up attachment 焊后无损探伤 NDE aft

28、er welding 焊后热处理( 如需要 PWHT( if necessary 通球、水压试验 Through ball & Hydrostatic test 表面清理和油漆 Surface preparation and painting 循环流化床检验试验计划 ITP for CFB Boiler Abbreviations 缩写词: R = Review W = Witness H = Hold Applicable Code: GB Reference Document and Acceptance Norm 参考文件及验收标准 发货清单 Packing list Forma

29、t of Record 记录形式 / Inspection 检验点 WHBC H HDS Cambodia 5.11 6 61 6.2 6.3 6.4 W JB/T3375 JB/T3375 工艺 Procedure 图纸 Drawings 图纸 Drawing 质量证明书 Quality Certificate 材料入厂检验记录 Entrance inspection record 检验记录 The Inspection record 检验记录 The Inspection record 检验记录 Inspection record H H W R R R W R 6.5 R W 6.6 6

30、.7 6.8 6.9 6.10 图纸 Drawing 图纸 Drawings 热处理工艺 Heat treatment procedure 水压试验程序 Hydraulic test procedure 表面处理和油漆程序 Surface preparation and painting process / 无损探伤报告 NDE report 热处理报告 Heat treatment report 水压试验报告 Hydrostatic test report / W R W R R W W 7 R H W Rev. 1 Date: Page 8 of 7 Supervisor 监造方: The Customer 客户方： The Owner 用户方: No. 序号 Test and Examinations Item 测试和检查项 标记和包装确认 Marking & packing verification 锅炉钢结构 (立柱、横梁、大板梁 Boiler steel structure (column, beam,plate girde