设备验收流程与设备检验规格书

1、设备验收流程及设备检验规格书以下为设备验收流程，仅供参考：1.0 Mach ine qualification activities description设备验收执行过程描述After receivingmachines, it will spend 1week to verify machine functionand reliability before send it to user. Below describes in details howto verify machine step by step until machine delivery to site according

2、to the flowchart.收到设备后，需要1周时间验证设备的功能和可靠性。以下定义设备检验步骤Qualification Flowchart检查验收流程图一丄 LQJS 込込亠总亡苣雄切喳半亠住上，张 (J年户梅童世堆方,检克监收溢軽圉壬烹说兰黃:址岂芈冇匕佥二 盘备棉说酋冬写算墨畧7设編标魅字耳引蛊唇，1.1 Verification Preparation检验准备It is required to prepare the followi ng items before starti ng verify ingmachine:检验前需准备以下事项1) Machi ne 设备2) Ma

3、chine drawings 设备图纸3) Machi ne verification specification & checklist设备检查规格和清单4) Mach ine labeli ng and mach ine con trol nu mber设备标识及客户资产编号5) DUT羊品6) Test Station if required 测试站7) Measureme nt if required检查工具或设备1.2 General In formation Completed设备信息的填写At this beg inning. Pls. fill in the gen eral

4、in formati onof mach ine, suchas machine number, description, revision, control number, serialnumber, equipment ID number, verified by, verify date and so on. Below is for referenced:开始请填写设备信息如编号，描述，版本等等，以下可供参考hLachhLe Number 诰备编号”，Desa-ipUQu设备13谜卢p版本QControlNunabei客户资产漏号口S?rt21 Xrnnber 采号口1.2 Docum

5、e nts Verifyi ng文件检查This sect ion is to check if the machi ne willbe verified by using correctrelative documents, software, test station, DUT etc; So it need tocomplete the follow ing items, see below for refere nee:这里主要检查和确认是否用最新且正确的图纸，规格,软件,测试位,样品等来检验设备，请参考 如下：Msdluis verifiedto COTiect血uumaitLD j

6、JciiED en fXKmberLULL亡 ouLoaent ResultCheckedBy1. Main Machine Drawing i殳备图纸p2. Base Machm-e Drawing通用勇畚囹纟珅pp3. AppltatiDuDrar.iiip 应用设备圏纸】pJ. EJ:trif SDiigtaiL 电路图3. Test StaitfiiiiUlfiitji 孤稈J? & DLTEdip匡检查狮it用样品4Jp1.2 Mechanical/Pneumatic Verifying机械和气动部分的检查This section is mainly to verify mechan

7、ical and/or pneumatic portion of machines. If result for each itemis accepted, concession or rejected, Pls. complete the comment/result column with “OK”,“UAI” or “NG” and signed the name in checked by column. If it is UAI or NG, it is better to add some comments on the column and also annotate the c

8、omment on machine labeling for tracking.If it is good, just complete with “OK” and no need to annotate on machine labeling. Below items are step by step:这里主要是机械和气动部分的检查 . 对每个检查项 , 结果主要有三种 : 接受,让 步接受,拒绝.如果是让步接受或拒绝，请在结果栏里填上“ UAI”或“ NG，也 可加些备注，同时必须备注在设备标识上以便跟进 . 如果是接受 , 请在结果栏 里填上“0K即可.下面是检查的具体项目：1) Ver

9、ify raw materials for manufacturing parts are correct at documented type, Common &ESD Material 检查机械加工件的原材料是否正确(非ESD材料) 检查要求防静电的零件材料是否正确 (ESD材料)2) Verify surface treatment for manufacturing part is correct at documented type and no any scratch/damage/broken on surface and no any sharp edge or burrs.检

10、查机械加工件表面 (颜色, 处理工艺是否正确 , 外观有否擦伤痕迹 / 锐边/尖角 等)3) Verify all parts are manufactured according to correct drawing, especially critical dimension must be verified in spec and enclosed when delivery.确保机械零件按图加工，要求提供符合要求的关键尺寸表4) Verify manufacturing parts are assembled in proper fashion and no missing检查机械加工

11、部件的装配是否正确及完整 , 有没有装反 , 装错或遗漏5) Verify all fastening parts (screw, washer, nut, bolt, spacer, circlip) are assembled correctly and no missing and securely at documented torque 检查紧固件 (螺丝螺母卡簧等 )是否安装正确 ,完整及可靠6) Verify critical components(cylinder,bearings,linear,etc)is assembled correctly & cant be alte

12、rnative unless specified.检查关键标准件 (气缸,轴承轴套 ,导轨等)是否安装正确 , 不可替代除非特别指示7) Verify all pneumatic parts are no pressure leak, adjusted in correct position, proper function and at documented pressure value, speed, and travel smoothly without sticking or binding 检查气动元件在指定气压下是否漏气 , 安装正确 , 工作正常 , 动作顺畅 , 速度异常 等现

13、象, 并备注实际气压值 .8) Use DUT to verify all guide parts are fit for alignment用样品检查定位件的对位是否准确9) Verify all rubber parts hardness, colour and check if itfittings/align with DUT and mark hardness value.检查硅胶件的硬度 , 颜色及与样品的配合是否过紧过松或偏位 . 并备注硬度值10) All moving parts are verified unobstructed throughout their entir

14、e course of travel 检查所有移动零部件是否移动顺畅11) Verify fittingly/smoothly operation of loading and unloading of DUT 检查设备放置样品及取出样品是否顺畅 , 便利, 无干涉无阻碍等12) Verify machine will be secure and safety during operating 检查设备在使用过程中是否可靠 , 安全, 不可有夹伤或损伤操作人员的危险和隐 患1.2 Electrical Verifying电子部分的检查This section is mainly to veri

15、fy electrical portion of machines. The guideline is the same as above. Below items are step by step:这里主要是电子部分的检查 . 要求同上 . 下面是检查的具体项目：1) Verify WIREis properly secured, layout is reasonable, strain relieved with correct length and measure connection by manual elect measuring 检查连线的长度 , 是否在设备使用中有干涉 , 布

16、线是否合理 , 人工检测连线正 确性2) Verify PCBA is populated correctly and check I/O value manually according to schematic/diagram检查电路板是否按图和BOM加工，电子零件是否贴装正确,人工检测输入输出电 压电流是否正常2) Verify NEEDLE and PCB beds against drawing and connection well in specified compression of needles检查探针连线是否按图正确连接，和 PCB的针位是否通电4) Verify CAB

17、LES are function by manual electrical measuring and/or when connected with testing equipment, and also verify length of cable, verify value & soldering of resistors, capacitors, diodes when they are solder with shrink tubes and with connectors. 人工检查或连接到设备上以确认电缆的连接是否连通 , 电缆的长度是否正确 , 电缆和零件焊接时是否有短接虚焊 ,

18、 是否有热塑管保护5) Verify that ALL CONNECTIOisN proper contacted per schematic or wiring diagram before power on 最终通电前，检查所有连接是否按电路图正确连接6) Verify Critical Component cant be alternated unless specify 关键电 子件不可替代除非特别指示7) Verify function of LED通电检查LED指示灯的功能是否正常8) Verify function of SENSORS and if assembled corr

19、ect 检查感应器功能及安装位置是否正确9) Verify BATTERY CONNECTOR/CONTACT is assembled correctly and measure electrical battery pin by manual electrical measure检查电源连接器 / 连接件是否安装正确 , 人工检查是否通电10) Verify SYSTEM CONNECTOR is assembled correctly and function when connected with station检查系统连接器是否安装正确 , 是否与测试位连接正常11) Verify

20、ANTENNA is assembled correctly and function 检查天线是否安装正确 , 功能是否正常12) Verify MICROPHONE is assembled correctly & function 检查麦克风是否安装正确 , 功能正常13) Verify SPEAKERis assembled correctly and its function by using signal generator equipment检查扬声器是否安装正确 , 用信号发生器检查其功能是否正常14) Verify RF CONNECTOR is assembled corr

21、ectly and its function when engage and compression检查高频连接器是否安装正确 , 在接合及压缩时其功能是否正常15) Verify RF INTERFACE BOXES shielding function 检查屏蔽箱的功能16) Verify EARCOUPLEiRs assembled correctly and in correct position at documented specified 检查耳机藕合器是否安装准确 , 位置是否正确 , 功能是否正常7.2 Function and GR&R Verifying 设备功能和可靠性

22、检查This section is mainly to verify function and GR&R of machines. The guideline is the same as above. Below items are step by step: 这里主要是设备功能和可靠性的检查 . 要求同上 . 下面是检查的具体项目：1) Verify base machine function with test software 用测试程序检查通用设备部分是否功能正常2) Verify application machine function with DUT& test softwar

23、e 用样品和程序检查应用设备的功能3) Verify final machine (including base machine, application machine, DUT, Test software) have been functionally tested and pass tests 用样品和程序检查整个设备的功能是否通过测试4) Run GR&R test and verify all results are passed (Dev=0.2,3DUT, 3Operators, 10times/DUT, Total 90times) 检查设备的重复性和可靠性 (3 个操作员分

24、别用 3 个样品进行测试 , 每样测 10 次, 共 90 次 , 偏离不可大于 0.2)7.3 Buy Off and Signature 设备最终验收和签名This step describes buying off and sign of machine if it is verified. The qualification result should be: Pass, UAI, Rejected and Scrapped. The result will be identified on machine labeling for each machine. When a machines is verified pass, it is required to sign a finally and documented and delivery with machines. Below is reference: 这里规定如何最终验收设备， 每个设备检查的结果由设备检查规格书来判定。 每 个设备附带一份该设备检查规格书并备案。 送交设备时， 一份最终签署的设备检 查规格书和设备一同送出。1.8 Delivery to Site设备验收后交送On