GoldenSample管理办法

1、機密等級:機密USI Controlled DocumentConfidential Level: ConfidentialDocument Title(文件名稱) :Management Procedure of Golden Sample Golden Sample管理辦法Document Number(文件編號):AT-0801-E105Revision(文件版本):A6Revise Date:11/29/2010Prepared by(撰寫者):Jack shenCreate by which Unit(制定單位) :GRM/GME/STEAG-0801-M006-F2 Rev.:A1

2、Amendment RecordsItem:Date:Revision:Page:Change Description:Changed by:112/07/2004A1AllFirst draft.Eden Chu201/27/2005A26,12,17,231. Add red label for bad golden sample.2. remark MSD PD1 280 power productsgolden sample control system.Belen Chen306/30/2006A134,35All1.To add the field for the descript

3、ion of theFAULT golden sample.2.To change the Doc. No. from AG-0801-P027 to AT-0801-E1053.To modify the flowchart4.To correct the formatEmmitt Lee406/20/2008A21,33,3435,36,371.To define the duration and verification of Golden Samples by different products.2.To add a notice for the products which hav

4、e more than one FCT process.3.To upgrade the table(AT-0801-E105-F11) from Rev.A1 to Rev.A2.Emmitt Lee511/28/2008A326,27391.To add the item 4.2. The fabrication of Golden Sample2.To add the GRR reportEmmitt Lee604/10/2009A426, 27, 381. Modify the occasion of Golden Sample for section 4.1.2. Modify th

5、e description of fabrication of Golden Sample for section 4.2.3. Modify the Board Assembly Manufacturing Golden Sample Label (AT-0801-E105-F11)Eden Chu712/26/2009A538261.Modify the Board Assembly Manufacturing Golden Sample Label (AT-0801-E105-F11)2.Add more explanations to 4.2.2 for Golden Sample之製

6、作Jackshen811/30/2010A630,3140491. New Golden sample Label approved must achievement with in 24 hours.2. To prevent Golden sample escape to customer site, need lock PCBA's serial number form SFIS.3. PD supervisor need Lock PCBA's serial number after Receiving and signing for Golden sampl

7、e.4. Management Procedure of Board Assembly Manufacturing Test Golden Sample For VPD Products (AUO,CMI).Jeff TsengAG-0801-M006-F3 Rev.:A1Copyright ã by Universal Scientific Industrial Co., Ltd.This document and information herein is the property of USI and all unauthorized use and reproduction

8、is prohibited.Source Organization：UG / Taiwan Management Procedure of Golden Sample Golden Sample管理辦法DOC NO.: AT-0801-E105-A6Original Effective Date：05/16/2006PAGE50 OF 49目 錄Table of Content1. 目的 Purpose2. 適用範圍及時機Scope and Occasion3. 零件產品Golden Sample管理辦法 (Chinese)3.1. 適用範圍及時機 3.2. 作業流程圖 3.3. 作業輸入/項

9、目. 作業規定要點. 作業輸出 3.4. 相關文件與表單3. Control of Component parts Golden Sample (English)3.1. Scope and Occasion3.2. Operation Flow3.3. Operation input / item, key criteria, output3.4. Related doc. And sheet4. Management Procedure of Board Assembly Manufacturing Test Golden Sample4.1. 使用範圍及時機 Scop and Occas

10、ion4.2. Golden Sample之製作: The fabrication of Golden Sample4.3. 測試治具及程式開發製作階段Golden Sample使用及管理流程圖及說明 The flow chart and descriotion of Golden Sample usage and management in the stage of test fixture development and fabrication4.4. 量產階段Golden Sample使用及管理流程圖及說明 The flow chart and descriotion of Golden

11、 Sample usage and management in the mass production stage.4.5. 工程變更（EC）變更時Golden Sample使用及管理流程圖及說明The flow chart and descriotion of Golden Sample usage and management when the product has an EC.4.6. Golden Sample的使用期限與定期驗證或更新流程圖及說明The flow chart and description of Golden Sample verification and repl

12、acement.4.7. 注意事項 Notice4.8. 相關文件與表單Related doc. And sheet1. 目的： PurposeUSI於產品製造及測試過程中，協助判斷製程或是測試時品質的參考產品樣本。 A golden Samle is the reference unit for the quality of the testing and manufacturing process In USI.2. 適用範圍及時機Scope and Occasion凡產品進入量產階段或是sample階段時經開發工程和品保部門依實際需要，認為需有Golden Sample 做為協助製程或是

13、測試時，產品品質判定的參考時，Golden Sample 的管理要求皆需依此辦法。 This procedure is applied for component parts, if Golden Sample is necessary, in the manufacture process to assist judgment as a reference for product quality, confirmed by R&D and QA department. Then the control of Golden sample should be follwed this p

14、rocedure.3.零件產品Golden Sample管理辦法 (Chinese)： 3.1. 適用範圍及時機： 適用於零件產品，凡經由開發工程和品保部門依實際需要，認為需有Golden Sample 做為協助製程或是測試時，產品品質判定的參考時，其Golden Sample 的管理要求皆需依此辦法。 3.2. 作業流程圖 Dept. StepR&D Cal. UnitPDQEControl PointDocument1. 樣品 建立 需求 判定1.經RD/QA認為需有Golden Sample之產品, RD在產品 規範中訂定產品規範2建立 樣品2.依Golden Sample 作業

15、需求予以建立產品規範 3.校驗 與記 錄3.校驗 Golden Sample產品規範4.登錄 與建 檔、 標示4.建檔與 貼標籤校驗記錄與標籤5.R&D 取回5. 儀校室通知 RD取回樣品6.交給PD6.樣品轉交 PD使用7.PD 使用樣品不良異常 7.使用情形產品規範8.異常 處理系統設定不良 8.確認問題治具不良儀器不良正常8-1.問題排 除與確 認8-2.儀器維 修與校 驗正常9.儀校室發 聯絡單9.回校 通知異常 10.樣品校驗10.QE 校驗 樣品11.同8.流 程11.異常 處理12記錄與 貼標籤 12.記錄 與 識別記錄標籤3.3. 作業輸入/項目. 作業規定要點. 作業

16、輸出 作業輸入/項目作業規定要點作業輸出 1樣品建立 需求判定1. R&D/QA依需要性， 決定是否需要有Golden Sample做為該產品生產時，驗證該生產之產品是否符合規格, 或該生產量測系統、test fixture是否為符合要求之測試系統。2. 當認為有需要時，R&D需在產品規範中訂定Golden Sample 作業需求及製作樣品。 規範 樣品2建立樣品R&D依產品規範，製作Golden Sample 3校驗與記錄1. R&D做第一次的Golden Sample 校驗。2.完成履歷卡填寫、記錄Data及其他可能資料 (如相片)3. R&D應告知

17、QE 校驗時間, 以便QE一同參與, 有助以後 QE 的校驗. 履歷卡 校驗記錄 4登錄與建 檔、標示1. R&D將Golden Sample、履歷卡及校驗Data或/和相片拿至儀校室登錄、建檔。2.儀校將資料建檔後，並在Golden Sample 貼上校驗標籤。 履歷卡 校驗記錄 標籤 5. R&D取回1. R&D取回 Golden Sample 或/和相片。 R&D取回Golden Sample 6. 交給PDRD轉交Golden Sample 或/和相片給予PD.。PD需在整潔、一般的作業環境 (25±5°C ; 4575%RH)下小心

18、使用與保存Golden Sample。而不致損壞、劣化其功能。 PD取用Golden Sample及保存 7. PD使用1. PD產品規範使用Golden Sample 。2. 如果發現異常，需通知R&D確認是Golden Sample問題 或是量測系統本身問題。 8. 異常處理1. R&D檢測是Golden Sample問題或量測系統本身問題。2. 如是量測系統設定或量具不良，R&D需修復它。3. 如是Golden Sample問題，儀校人員需加貼”暫停使用”標籤以為識別，R&D則需重新製作建立新Golden Sample。4.如是儀器問題，則送儀校室校驗及依

19、”儀具校驗與維護管制 程序”處理 9. 回校通知 與校正1.儀校室發行聯絡單通知負責Golden Sample 例行校正之 QE及PD，以進行Golden Sample 校驗之作業。2. 儀校室得協調PD，排定Golden Sample 校驗時間，並將日期通知QE。3. 如果該Golden Sample 之產品已滿一年(含)以上未生產，則該Golden Sample 得轉存儀校室，並貼上”暫停使用”標籤。轉存儀校室之Golden Sample 第一年仍需校驗，第二、三年如有使用，則依正常校驗週期校驗，如未使用則不必校驗。若該轉存儀校室之Golden Sample，轉存超過三年仍在”暫停使用”狀

20、態，則儀校室得通知R&D決定該Golden Sample 報廢與否，或其他處理方式 （如不報廢，則該Golden Sample轉R&D保存）。4. 有關產品是否已一年未生產，需QA/R&D 提供訊息給QE或/和儀校室，以便停校之處理。 聯絡單 10. QE校驗樣 品1. QE於第一次校驗各類Golden Sample時，R&D相關人員得陪同，以確認測試的正確。2. 如果校驗結果為Pass，QE需將Golden Sample與Data交儀校室登錄歸檔及貼上標籤。3. 如果校驗結果為Fail，則依異常處理方式執行。校驗Data 11 異常處理1. 如果校正結果顯示不

21、能符合規格需求，則需會同RD一起確認問題原因。2. 如是量測系統設定或量具不良，R&D需修復它。3. 如是Golden Sample問題，R&D需重新製作建立新Golden Sample。4. 如是儀器問題，則送儀校室校驗及依”儀具校驗與維護管制程序”處理。 12 記錄與識 別1. QE將Golden Sample 測試Data或/和相片拿至儀校室，由儀校室登錄歸檔及貼上標籤別識。2. 儀校室通知PD取回Golden Sample或/和相片 校驗記錄 標籤P.S:1.大陸廠環旭的Golden Sample回校單位由環旭儀校室負責。2. 280 PWR產品Golden Sampl

22、e的校驗, 依據客戶Golden Sample首件檢查管制系統. .3.4. 相關文件與表單Golden Sample 校驗聯絡單 AT-0801-E105-F1零件產品Golden Sample 列管產品明細表 AT-0801-E105-F2零件產品Golden Sample 列管履歷卡 AT-0801-E105-F3零件產品Golden Sample 校驗記錄 AT-0801-E105-F4標籤 AT-0801-E105-F5 年 月份 處 部 課Golden Sample校驗聯絡單第一聯：使用單位AT-0801-E105-F1 Rev: A11. 保存年限1年.2. 請將此聯絡單第一聯於

23、QE留存, 以利QE依有效日期執行校驗. 聯絡單第二聯於QE完成校驗後送儀校室歸檔. 聯絡單第三聯於FQC留存, 以防止Golden Sample超過有效日期 . 聯絡單第三聯於PD留存, 請PD針對到期之Golden Sample準備校驗.3. 有效日期如與實際使用衝突, 請PD來電或註明於此通知單上.零件產品Golden Sample 列管產品明細表所屬單位:產品編號:校驗人員:列管產品所含Golden Sample 之項目樣品別管制編號建立時間備註備註:AT-0801-E105-F2 Rev: A11. 保存年限1年。2. 說明: 生產單位於領用Golden Sample 後需將列管履歷

24、卡及校驗表依編號裝訂成冊, 並佐以明細表。 零件產品Golden Sample 列管履歷卡所屬單位:產品編號:管制編號:保存環境:校驗人員:建立時間:樣品編號: 校驗時間校驗項目校驗結果 ( PASS / FAIL )備註:AT-0801-E105-F3 Rev: A11. 保存期限: 至產品不生產後1年2. 說明: (1)校驗Golden Sample 需使用校驗合格之儀具. (2)校驗編號由儀校室給予 (3)校驗規格需清楚填註tolerance (4)保存方式需考慮到包含保存地點, 溫濕度及如何保存 (5)校驗項目/規格如無法以上述表格描述, 得附件說明零件產品Golden Sample

25、校驗記錄所屬單位:產品編號:管制編號:校驗時間:校驗人員:下次校驗時間:樣品編號:校驗項目校驗步驟校驗規格校驗實得數據校驗結果(ACC/REJ)備註:AT-0801-E105-F4 Rev: A11. 保存期限: 3年2. 說明: (1)校驗Golden Sample 需使用校驗合格之儀具。 (2)校驗規格需清楚填註tolerance。暫 停 使 用 ¨ 損 壞 ¨ 待 校 ¨ 其 它確認人 / 日期GOLDEN SAMPLED/D:USER:CHECK:P/N:標 籤 (良品 - 藍色標籤)GOLDEN SAMPLED/D:USER:CHECK:P/N: (不良

26、品 - 紅色標籤)AT-0801-E105-F5 Rev: A13. Control of Component parts Golden Sample(English)：3.1. Scope and OccasionThis procedure is applied for component parts, if Golden Sample is necessary, in the manufacture process to assist judgment as a reference for product quality, confirmed by R&D and QA depa

27、rtment. Then the control of Golden sample should be follwed this procedure.3.2. Operation Flow Dept. StepRD Cal. UnitPDQEControl PointDocument1.Sample request1. R&D/QA Confirm Golden Sample request and Spec. defined by R&DProduct Spec.2.Sample set up2.Set up Golden Sample Product Spec.3.Cal.

28、 and Record3. Golden Sample being calibrated4. Filing & Stick LabelProduct Spec.4. Register,Filing , marking5. Cal. Room inform R&D to get back sampleCal. Record and Label5.RD get back6 .Sample deliver to PD for using. PD使用6.Hand over to PDSample failNonconforming 7.used7.PDusedProduct Spec.

29、8.Dispose ofNoncon-formingParameter fail 8.Problem ConfirmEquip. failGoodTooling fail8-1.Problemsolved & confirmed8-2.Fixed and calibrated9.Cal. Recall9. Release Cal. notice10Sample cal. by QEGood 10.Sample Cal11.DisposeofNoncon-forming Fail11.Same process as item 8 12Record & idendi-ficatio

30、n12 Record & stick labelRecordLabel3.3. Operation input / item, key criteria, output Operation input / itemOperation key criteriaOperation output1 Judge request of golden sample1.RD/QA depend on the requirements to judge if it is necessary to make Golden Samples to qualify product quality, measu

31、ring system, or test fixture is matched to its criteria。2. If it is needed to set up Golden Sample, R&D will define this Golden Sample operation process on the product specification and make Golden Sample. Specification Sample2 Set up Golden SampleRD depends on product specification to make Gold

32、en Samples 3 Cal. & record1. RD takes the first Golden Sample calibration。2. Complete Curriculum vitae, record data and other possible information (such as photo)3. RD informs QE to join the calibration to helpful QE cal. in later. Curriculum vitae Cal. Record 4. Register, filing, marking 1.RD t

33、akes Golden Sample、vitae and cal. data or/and photo to Cal. Room for register, filing, marking.2. After filing data, Cal. Room stick the cal. label on the Golden Sample Curriculum vitae Cal. RecordLabel5. RD take back1. RD takes back Golden Sample or/and photo RD takes back Golden Sample6. Deliver t

34、o PD1. RD delivers Golden Sample or/and photo to PD.2. PD should be careful to use and preserve Golden Sample under cleaning and operation ambient is 25±5°C ; 4575%RH. area to avoid damaging or low-grade its function. PD takes and preserves Golden Samples7. PD utilizing1. PD utilize Golden

35、 Samples product specification accordingly2. if nonconforming happened, PD Inform R&D to find out the problem is Golden Sample or measuring system. 8. Dispose of nonconforming1. RD checks problem happen in Golden Sample or measuring system.2. If measuring system or tooling fail，R&D should re

36、cover it.3. If it is Golden Sample problem, Cal. Room shall identify it by stick ”stopped usage” label on it. R&D needs to re-make new samples.4. If it is instrument problem, checked by Cal. Room and handled it “Instrument calibration and maintenance procedure” accordingly.9. Recall and calibrat

37、ion1. Cal. Room release recall sheet to owner, QE and PD, to do the Golden Sample calibration by regularly 2. Cal. Room coordinates PD to arrange cal. time and inform QE.3. If product has stopped production more than one year, the Golden Sample will be delivered to Cal. Room to be stuck “stopped usa

38、ge” label and stored. The fist year after delivered shall be calibrated, and it cant be calibrated if not being used in 2nd, 3rd year. If Golden Sample stored Cal. Room has been over 3 years on “stopped usage” status, Cal. Room inform R&D to scrap it or to dispose of any other ways (If not be sc

39、rapped, deliver to R&D stored)4. QA/R&D shall inform message to QE or/and Cal. Room to stop calibration of Golden Sample for product has one year not been manufactured. Recall sheet 10. QE cal. Sample 1. R&D people should accompany QE to do Golden Sample of each type to ensure its accura

40、cy for the first calibration. 2. If cal. result is Pass，QE shall pass Golden Sample and data to Cal. Room for register, filing and sticking label.3. If cal. result is fail，Nonconforming process is accordingly.Cal. Data11 Dispose of nonconforming 1. If cal. result shows it cant comply with the criter

41、ia, it should be confirmed the reason jointly with R&D. 2. If it is settled problem of measuring system or failed to measuring tooling, R&D should recover it.3. If it is Golden Sample problem, RD should remake a new Golden Sample.4. If it is instrument problem, send it to Cal. Room for calib

42、ration and “instrument calibration and maintenance procedure” is followed. 12 Record and identification1. QE will deliver the Golden Sample, test data or/and photo to Cal. Room to be Registered, filed and identified by label.2. Cal. Room informs PD to take back Golden Sample or/and photo. Cal. Recor

43、d LabelP.S:1. For SZ plant, Cal. Room is in charge of the job of Golden Sample recall calibration.2. For 280 power products, Golden Sample follows customers first article checking control system. 3.4. Related doc. And sheetGolden Sample Recall Sheet AT-0801-E105-F6Control list of component parts Gol

44、den Sample AT-0801-E105-F7Curriculum vitae of component parts Golden Sample AT-0801-E105-F8Calibration record of component parts Golden Sample AT-0801-E105-F9Label AT-0801-E105-F10Golden Sample recall sheetThe first copy for the user unitAT-0801-E105-F6 Rev: A11. To be reserved for 1 years.2. Please

45、 reserve the page 1 of this recall sheet for QE department, in favor of QE to track the controlled due date.Page 2 of Recall sheet, to keep on the file at Calibration Room after QE finished the calibration.Page 3 of this recall sheet, preserve on the FQC, to prevent the Golden Sample over the contro

46、lled due date.Page 4 of recall sheet, preserve on the PD, PD prepare the Golden Sample calibration before expire date. 3. Any conflict between Control due date and actual application, feedback to Calibr. Room or remark on this recall list.Control list of component parts Golden Sample USER :Product no.:Performed by: Product of itemsample listco