南京福特包装说明

1、姓名姓名: 吴想吴想Name : Shean Wu职务职务: 物流专员物流专员Title: Logistics Specialist发言主题发言主题: 包装要求包装要求Topic: Packaging Requirement长安福特汽车有限公司南京公司物流部长安福特汽车有限公司南京公司物流部Changan Ford NJ Automobile Co., Ltd.MP&L Department长安福特南京公司长安福特南京公司2006年供应商培训大会年供应商培训大会2006 CAF-NJ Supplier Training Meeting 部门职责部门职责Function of secti

2、on物流部物流部MP&L生产计划生产计划Production Scheduling物料需求计划物料需求计划Procurement Planning 国内国际物流国内国际物流Domestics / Import Logistics生产前计划生产前计划Pre-production Planning国内物流与包装Domestic Logistics & Packaging包装Inbound Packaging 国内运输Domestic Traffic进口运输Import Traffic 进口报关Import Customs Content1.包装概念包装概念Packaging Con

3、cept2.质量责任质量责任Quality Responsibility3.基本要求基本要求Basic Requirement4.容器标准容器标准Container Standard5.内部包装要求内部包装要求Inner packaging requirement6.外部标识外部标识Outer sign7.包装标签包装标签Packaging label8.包装申请包装申请Packaging Proposal9.测试要求测试要求Test requirement10.质量要求质量要求Quality Requirement日系包装标准Packaging standard of Japanesel综合

4、考虑长安福特南京公司的供应商有福特体系的、也有日本体系，因此我们的标准将尽量兼容两个体系的标准。 Considering CAF-NJs suppliers which also provide the parts for Ford system and Japanese system, the standard will contain the two kinds of standard. FordVehicle plant福特整车厂福特整车厂长安福特南京包装标准Packaging standard of CAF NJCAF-NJ长安福特南京长安福特南京福特包装标准Packaging sta

5、ndard of FordJapanese Vehicle plant日系整车厂日系整车厂福特供应商/supplier for Ford日系供应商/supplier for Japanese 其他供应商/other supplier1. Packaging Concept1. Packaging Conceptl本包装标准是与包装细节相互一致的工程标准和程序，涉及如下零件库中的零件：大规模生产零件（包括准备从供应商运到长安福特南京公司的零件）（发动机除外）。 This packaging guideline that shows engineering standard and the pro

6、cedure to agree the packaging spec each other, is referred to the parts to the following part warehouses. The warehouse for mass production parts including the parts that wait to deliver from supplier to CAF-NJ, except engine.l选定3-4家包装供应商，负责长安福特南京公司所有国产零件（发动机除外）的包装的设计和生产。 Selecting 3-4 packaging sup

7、pliers, who will provide packaging design and manufacture of all the local parts (except engine) for CAF-NJ.l零件供应商的包装材料必须从已选定的包装供应商购买。 All the local suppliers must buy packaging from selected packaging suppliers.l包装费用由零件供应商承担，并按包装使用年限分摊在每个零件上。 The parts suppliers have the responsibility of packaging

8、 cost, and add the packaging cost up to each part.l零件供应商负责包装的设计与开发，包装供应商有义务支持零件供应商的工作。 The suppliers lead packaging design and development and the packaging suppliers have responsibility to support the parts suppliers work. 1. Packaging Concept包装供应商选择表格包装供应商选择表格种类codeoutsideinside重量Packaging supplie

9、r备注LWHLWHABCD塑料箱*400300148*400300280*600400148*600400280*800600280仓储笼*铁质料箱*托盘*12001000140叉车口高85mm1. Packaging Concept2.Quality Responsibilityl在正常运输条件下，因包装设计等造成零件质量问题而导致长安福特损失的全部费用和开支应由零件供应商承担； Under the normal conditions of transportation, any loss or expenditure generated due to part defect caused

10、by packaging develop etc. have to be born by part supplier;l在正常运输条件下，因包装制造造成零件质量问题而导致长安福特损失的全部费用和开支应由包装供应商承担。 Under the normal conditions of transportation, any loss or expenditure generated due to part defect caused by packaging manufacture etc. have to be born by packaging supplier. 3.Basic Requir

11、ementl生产效率的追求。 Pursue of Efficiency for Production and Logistics 原则上，SNP是1/2/4/5/10/20的倍数，并且与长安福特南京公司两小时的用量接近。（对于小的零件，采用外部尺寸为400*300*148的可重复使用标准周转箱包装，并且包装重量小于15千克） In principle, SNP is in multiples of 1, 2, 4, 5, 10 or 20, and some parts must be close to the quantity used in 2 hours in CAF. However,

12、 SNP for small parts, for example a screw, can be decided based on gross weight of the packaging, which is less than 15kg in the standard container. 3.Basic Requirementl环境方针/Measure to Environment 长安福特在整个物流过程中，致力于保护生态平衡，其环境方针如下： CAF endeavors to conserve ecology in the all process of logistics. The

13、measures of environment for the packaging are followings. 每个包装必须包含最小量的内部材料内部材料必须尽量简单并且可以回收使用。 Each packaging must have the minimum amount of interior material to ensure the parts quality. When interior material are required, those must be durable. 为了保障零件品质必须采用辅助材料的时候，应最小限度采用的辅助材料，同时必须考虑环境保护情况。 When

14、the assistant material is necessary for the parts quality, the assistant material must be minimum and the environment must be considered.3.Basic Requirementl自动化要求/Factory Automation 标签：包装标签必须包含条形码标志以支持工厂的自动化。 Label: The packaging label must contain the bar code symbol to support factory automation.

15、托盘：托盘必须采用四个方向都可以用叉车装卸的。托盘必须采用双面托盘。 Pallet: The pallet must be four way for the fork to loading and unloading. The pallet must be two face pallet.4.Container Standard依据以上基本要求，容器选择原则如下：Basing on the above basic requirement, the packaging container selection principle is as follows:l 首先应尽量选择塑料容器作为零件的外包

16、装，铁质外包装原则上要求可以折叠（8个顺序件可以特殊考虑）。 At first, the plastic container should be chosen prior, and basically, the metal container should be folded (except the container of the 8 frequency parts).4.Container Standardl 其次根据供应商的距离选择包装容器，南京及附近的供应商优先选择不可折叠塑料箱，如上图所示；距离较远(例如天津)供应商优先选择可折叠容器，如下图所示： Then, the distanc

17、e should be considered, the suppliers in Nanjing or near to Nanjing, unfolding plastic containers should be chosen, as the above chart; the distance is farther from Nanjing, for example Tianjin, the suppliers should consider the folding containers at first, as the below chart.4.Container Standardl重量

18、限制/Standard of the Packaging gross weight (the gross weight including container, attachment and packed part in container) 人工搬运的包装重量必须低于15千克。 The weight of packaging carried by hand must be less than 15kg. 小型机械设备搬运的包装重量，必须小于300千克，并且移动包装的初始拉力必须小于25千克。 The weight of packaging handled by a small MH equi

19、pment such as dolly, must be less than 300kg, and also the initial pull force to move packaging must be less than 25kg. 重型机械设备（例如叉车）搬运的包装重量，必须小于500千克。 The weight of packaging handled by a heavy MH equipment such as fork truck, must be less than 500kg, 原材料的包装重量必须小于1500千克。 The weight of packaging of r

20、aw material, must be less than 1500kg.4.Container Standardl托盘尺寸规格：The pallet size: 根据1200*1000的尺寸链要求，长安福特南京公司采用1200*1000*H的标准托盘，规格如下： Based on the size chain requirement of 1200*1000, CAF-NJ choose the standard pallet which size is 1200*1000*H, the size is as follow: 托盘动态最大允许重量设定为1000。 The max dynam

21、ic load of the pallet 1000kg 托盘静态最大允许重量设定为 4000。 The max static load of the pallet 4000kg 托盘尺寸精度为（-5mm，0） The precision of the pallet is （-5mm，0）l通用可折叠塑料箱规格1（外部尺寸）： The size of the common folding plastic box1 (the outside size):TypeSize of outsideSize of InsideSize after FoldingremarksLWHLWHLWH30020

22、01482711361303002004040030014833424711040030040400300280334247236400300606004001485323461046004004060040028053234623160040060800600280734532231800600604.Container Standardl通用可折叠塑料容器规格2（外部尺寸）： The size of the common folding plastic box1 (the outside size):TypeSize of outsideSize of InsideSize after F

23、oldingremarksLWHLWHLWH12001000975111591575712001000410120010005951115915382120010004104.Container Standard4.Container Standardl通用可折叠仓储笼/货架尺寸规格（外部尺寸）： The size of the common folding storage cage/steel container (the outside size):TypeSize of outsideSize of InsideSize after FoldingremarksLWHLWHLWH2200

24、12001010206511307052200120030012001000101011308357051200100030012001000750113093055612001000300120010001000113093080612001000400l通用可折叠货架尺寸规格（单位：毫米） Size of common folding steel container（unit: mm）：TypeSize of outsideSize of InsideSize after FoldingremarksLWHLWHLWH120010007501130930556120010003001200

25、100010001130930806120010004004.Container StandardTypeSize of outsideSize of InsideremarksLWHLWH300200148271136130400300148334247110400300280334247236600400148532346104600400280532346236800600280734532236120050028011304322361000400280930334236l通用塑料箱规格（单位：毫米） Size of common plastic container（unit: mm）

26、：4.Container Standardl专用容器尺寸规格： The size of the unique packaging: 专用容器尺寸规格要符合1200*1000的尺寸链要求，并且符合运输车辆内部尺寸：2.3m* 2.3 m The unique packaging size must accord with the size chain of 1200*1000, and must accord with the truck size: 2.3m* 2.3 m 直接上线零件包装要求安装脚轮（具体零件列表制造部提供）。 The packaging for the line side

27、parts must have the truckle (MFG will support the detail parts number later) 8个直送件包装尺寸： The packaging size for 8 sequence delivery parts: 4.Container Standardl其他包装：/Other packaging 零件供应商和包装公司可以根据实际情况提出采用特殊尺寸、特殊材料包装，但这要得到CAF-NJ的特殊批准后才能进行包装申请。 The part suppliers and the packaging suppliers can propose

28、 some other size and other material packaging based on the fact. But it need get the special agree from CAF-NJ and then they can carry on the packaging proposal.4.Container Standard5.Inner packaging requirementl请优先选择下列材料作为内部包装：PVC、EVA、EPP、EPE、EPS、HDPE、塑料、可重复使用的泡沫 Please choose the following material

29、 as the inner packaging first: PVC, EVA, EPP, EPE, EPS, HDPE, plastic, returnable foaml请尽量不要选择下列材料作为内部包装：纸制品、塑料袋、不可重复使用的中空板 The following material for inner packaging is not available without special approval of CAF NJ: paper, plastic bag, some other expendable material6.Outer signl 为了有效的管理包装容器，减少包装

30、容器的遗失，提高供应链效率，长安福特南京南京公司要求每个包装容器必须有标识，以实现对包装容器进行跟踪管理。 In order to effectively manage the containers, reduce the containers lost, advance efficiency of supply chain, CAF NJ claim there must be mark to manage the containers trace.7.Packaging labell标签制作尺寸采用昨天所讲规。 The dimension of the label is said yest

31、erday供应商名称： 供应商代码：前仪表台板BP7F-18-58ZAkgjghjkjkjhjhjkjkjkhgdas 月 日 班 时 分1000CADA装箱数包装代码100TYLocation8100收货日期供给先10000Series2-6现物卡8.Packaging Proposall包装申请方式：/ Packaging proposal: 对于设计好的包装，供应商制作“C”表并把它传给长安福特物流部，在开始供应货物的三个月之前得到长安福特的同意。考虑物流效率，生态标准和长安福特包装标准，当长安福特同意供应商的包装设计，我们会打印并发送同意确认书。如果长安福特不同意，长安福特退回“C”表

32、并附带说明。供应商必须立即重新向长安福特传送“C”表。原则上，供应商把包装申请和“C”表一同传送，但是，如果长安福特向供应商提供包装细节，本着与生产设备相匹配的观点，要求工厂提供设计图纸，长安福特发布类似“C”表的“E”表。 For designed packaging, supplier make up “C” sheet and submit this sheet to CAF MP&L Dept, and get the CAFs agreement before 3 months from the start of the supply. When CAF agree with the designed packaging by supplier from the efficiency of Logistics, the measure of ecology and CAF standard, we print and send the confirmation list of agreement. When CAF dose not agree, CAF return