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1、置物架通用规范(600IBS)WIRE SHELVING GENERAL SPECIFICATIO6D0IBS1. 目的 Purpose明确置物架的具体标准与要求。Ide ntify the sta ndards and requireme nts for Wire shelv ing.2. 适用范围 Available range此规范仅适用于荷载 600lbs的置物架系列产品。The specification only applies tthe seriesof wire shelving which load capacity i600lbs3.产品介绍 Product introdu
2、ction置物架由层板(WIRE SHELF)、立柱(POST)、塑胶卡套(CONDUCTIVE COUPLERS、立柱盖 (CORNER CAP及其它可选择配件组成,产品各主要部件的名称、规格、功能及其它可选择配 件的详细情况如下:Compositi on: wire shelf, post, con ductive couplers, cor ner cap and some opti onal accessories.Introduction: name, specification, feature and other accessories.3.1网格层板Wire shelf3.1.
3、1 外形如图 As shown as follows3.1.2 网格常用规格 Com mon categories of wire shelfLENGTHEN 24” , 30 ” , 36 ” , 42 ” ”42” , 54 ” , 60 ”WIDTH:24”网格规格可根据客户的要求组合,或重新设计。The categories of wire shelf should be assembled or redesig ned accord ing to the customequest.3.1.3焊接强度必须满足第4条及第7条的要求。Weld strength have to satisf
4、y section 4& s needs3.1.4 锥套 1inch seamed shelf collar外形如图 Shapes as follows3.1.4置物架网格层板的作用:和塑料卡套、立柱装配后,承担托起货物的作用。Feature of wire shelf: After assemble with tapered plastic collar-splits and posts, could be load weight.3.2 塑料卡套 Tapered plastic collar-split3.2.1卡套由两个半卡套组成:扣在立柱上,使网格固定在预定位置。Two half ta
5、pered plastic collar-splits form one tapered plastic collar-splits: Sn aps onto posts and holds shelves in place.3.2.2 作用 feature:主要的承载部件the main load part3.3 立柱 Post3.3.1 立柱图如下 The figure as follows:3.3.2 常用规格如下 Com mon categories as followsLength: 6 ,”18” 24” 32” 34” 36”48” 54” 60”63”72” 74”8 ”8,6
6、;96”厚度规格 Thickness categories 1.2mm外径 O.D.: 0.984”3.3.3 安装增量:25.4mm(1inch)Posts allow mounting in ”in creme nts.3.3.4 长度允许偏差:+/-7.62mm ( 0.3inch)。Len gth dime nsions have tolera nces thick ness of +/-刻字:立柱每英寸的安装增量均需要激光印字或者丝印清晰的数字编码。Letteri ng: Post n eed laser pri nting or silk scree n clear
7、 digital cod ing in per inch in creme nt.3.4 可选择配件 Accessories & ComponentsResilient StemCnstrJStem Caster w/Brnke ,丿承载:600磅/层Load capacity: 600lbs / wire shelfDime nsion: 5Material: PC作用:置物架使用万向脚轮,有两个万向脚轮带锁装置两个不带锁装置。和立柱装配后,在不被锁的状态下,能自由的滑动。Fun cti on: The wire shelv ing assembles with swivel casters
8、, there are two stem casters w/brake and two stem caster without lock. After assemble with posts, the caster unl ock ing could be slid ing freely.3.4.2 LEVELING FOOT PLAT水平调节脚Leveling FootPlate3.4.3 FOOT GUIDE安装在与地接触的立柱上,保护地面不被划伤。Protect floor surfaces.3.4.5 POST CLAMP 把两个立柱水平的连接在一起。Join 2 posts tog
9、ether side by side.Post ClampJains 2 pojfttogether side by3.4.6 CORNER CAP立柱盖子,在没有连接的立柱端部使用,既美观又安全。Cover shelf cornersin abse nee of posts.Corner Cap 尿伽fCQ耐 in a/isence of posts3.4.7 ZINC PLATED BASKETS在置物架外面增加储物空间In crease the storage room.Zinc Plated Basket349 LABEL HOLDR标签挂牌Divide the storage roo
10、m3410 CHROME SHELF DIVIDER(镀铬层板隔板):分割储物空间Chrome ShellDivider:防止物体从置物架掉落。3.4.11 1i nch& 4CHROME SIDE AND BACK LEDGEg镀铬侧板和背板)Protect the objects1 Chrome Sideand Back Lodges 丿41 Chrome Sideand Back Ledges3412 CHROME EXTENDED HANDL 镀铬把手3.4.13 ANTI-STATIC CHAIN:防静电链条 For grounding applicationsAnti-Static
11、 ChainFor groundingapplfDSitons/3.4.14 STEEL S-HOOK快速的把两个装配连接在一起Speedy assembly of add-o ns. In tan dem or at a 90o angle(included with add-on orders)IndustrliilCommercialSHooksSpeedy aasembly of add-ons, in tandem or at a 90 angleinciiKled with add on orders3.4.15 CHROME ENCLOSURE PANE(镀铬侧板):只用于工业用
12、置物架 For in dustrial wire shelvi ng on ly.Chrome Enclosure PaeiIFor industnaf tw/e 占帕伽g onfyPP垫板 PP Shelf Liner4.置物架的要求Dema nd4.1安全要求Safety4.1.1置物架中所涉及到的化学原料必须符合Rosh标准。All the chemical materials must meet Rosh sta ndards.4.1.2 要通过 NSF认证。Pass NSF4.1.3置物架单层网格承重能力达到最大时,不能被破坏,该破坏包括:塑性变形、脱焊及 从货架上脱落等。The l
13、oad capacity is the largest, the wire shelf cant be destroyed, and the damage in cludes: plastic deformati on, desolderi ng and fell from the shelf, etc.4.1.4 置物架的所有外露面不能有尖角、毛刺等缺陷。 No burs or sharp edges allowed.4.1.5塑料卡套能使网格牢固的在预定位置,承重达到最大时,没有塑性变形、开裂等永久 性的破坏发生,且网格和立柱没有相对的位移。Tapered plastic collar-s
14、plit make the grid at the predetermined position, and if the load is maximum bearing, no plastic deformation, cracking and other permanent damage has occurred, and no relative displacement of the grid and pillar.4.2功能要求Feature4.2.1线材与线材之间采用电阻焊,线材与锥套之间采用二氧化碳气体保护焊。网格零部件 的焊接强度要满足如下要求。The weld betwee n
15、the wire and the wire use resista nee weldi ng, the weld betwee n shelf collar and wire use carb on dioxide weldi ng. Weldi ng stre ngth as follows序号n umbs零/部件part焊接强度要求 weld ing stre ngth接受标准ACCEPTANCECRITERIA1线框架的焊接强度weldi ng stre ngth for wires 3/ 4.8 : 190LBS无脱焊 desoldering 6/ 4 : 350 LBS无脱焊 des
16、oldering 6/ 4.5 : 369 LBS无脱焊 desoldering 6/ 4.8 : 376 LBS无脱焊 desoldering2锥套和线材的焊接强度weldi ng stre ngth for wire and shelf colla能够承重load capacity600lBS无脱焊 desoldering3单层网格的焊接强度weldi ng stre ngth for wire shelf能够承重loadcapacity600lBS无脱焊 desoldering4.2.4稳定性:脚轮与水平面的差值w2.0mmStability: the distance between
17、the caster and the horizontal plane is less than 2mm.5外观要求Appearance5.1 夕卜观颜色和客户要求一致:The colour must meet the customrequest.5.1.1 喷粉 Power coating表面的喷粉厚度要均匀一致。产品表面不能有明显地划痕、漏底、色差等缺陷;不能有明显的污渍、指纹等缺陷。The thick ness of power coati ng must be uni form. The surface ddnave obvious defects such as scratches,
18、 hole, chromatic aberration and so on; dorinave obvious defects such as stains, fingerprints and so on.5.1.2 镀铬 Chrome plated表面无异色、起皮、脱落等缺陷。Surface: without such defects as crack, peeling, colour deviation, and lifting, etc.5.2 锥套焊接在网格上后,有 LOGO的一面呈 45o向外。After welding the shelf collar to wire shelf,
19、 theLOGO in the shelf collar must have an angle ofolr8y KfifilctanceASTI BIH-97印JUH.无红尊ru rtil j jtyl14粉幸厚.Casting Thi cLmess Koer65jliISASH F笳了-94笊 5/Eurnp&sn Efl 71 f P bt t 9,19PigIE低US睜粗口w匸气qu? 丁帧咅nt耳-EP-r-25* C.年one ytrF羽E7.3 网线焊接强度 weld strength for wire shelf7.3.1非破坏性测试采用扭力扳手测试Do non destruct
20、ive testi ng by torque wre nch旋转扭力扳手,使其刻度显示需要的数值,然后进行测量。当焊接的两个线材直径不同时, 采用压粗线,撬细线的方式。测量过程中,听到“啪”的声响后,表示焊接强度已经满足要 求。迅速撤去外力,避免造成永久性的损伤和变形。Rotat ing torque wre nch, make it show the n umber accord ing to n eed, the n beg in to teWVhe n the diameter oftwo weldi ng wires is differe nt, press the thicker,
21、pry the thinner. Whe n we hear pa sou nd, the weld stre ngth has met the requirements. Quickly removed the external force, avoid to cause permanent damage and deformation.7.3.2 破坏性测试 Do destructive test ing在外力作用下,把焊接在一起的两根线材分开,焊接点有焊接溶合物,说明焊接强度合格; 相反,如果没有焊接溶合物,说明焊接强度不够,为不合格。Under the action of extern
22、al force, separate the wires which is welding together, If there are some welding solvates in weldi ng point, the weld stre ngth is en ough; On the con trary, no weldi ng solvates, weld stre ngth is not eno ugh, we think that the weld is un qualified.焊接点weldi ng poi ntweldi ng poi ntafter destructiv
23、e破坏前 before destructive733线材与线材采取对焊,测试方法采取以对焊点为基准,进行30度折弯,对焊点不能在小于30度折弯的情况下脱焊,如下图示意:If weld two wires together by Butt weld, we can test weld strength as follows: taken on the basis of welding point and bend for 30 degrees, the welding point cadesoldering before the bending angle is not less than 30 degree,as follows:焊接点一 丫Weldi ng point折弯前 Before bending1IkJ7折弯后After bending7.4 承重测试 Load capacity test在单层网格放置额定的荷载。24小时后,网格变形量不大于5mm或者变形量大于5mm但是卸掉荷载后,变形量不大于5mm,均视
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