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1、 9000dwt product oil / chemical tanker9000dwt 成品油/化学品船页数sheet: page 8 of 8doc title:文件名称:250kn.m electro-hydraulic steering gear test procedure250kn.m 电动液压舵机试验程序图 纸 发 放部 门数量生 产 部项目/调试1综合管理部1生产计划部1分段部船体部甲装部居装部机装部4船电部集配中心质量管理部1采 购 部修船项目部船 东1船 级 社技术部船 体舾 装1轮 机管 装共计10rev.版本status状态date日期description描述own
2、erlrgmdgmpjmdy. pjmsafetyqa/qccnt mgrhull engrmech engrelec. engrdesignhspfmepatotalscale:范围job number:工作编号document title:文件名称:250kn.m electro-hydraulic steering gear test procedure250kn.m 电动液压舵机试验程序document no.文件号jr561-020-23sy-02rev.版本oprepared by:设计checked by:校对approved by:审定titan quanzhou shipya
3、rd ltd.泰山集团泉州船舶工业有限公司contents内容no. title page序号 名称 页码1.objective3 目的2.scope3 范围3.responsibility 3责任 4. reference 4 参考资料5.procedure 4程序6. record 8记录 1. objective 目的通过舵机对船东和船检的调试与交验,来证实舵机符合lr的规范和imo的要求,达到报验的目的。to complete steering gear commissioning and to test function for owner and class, to confirm
4、 steering gear requirements of lr rules and regulation and imo.2. scope范围 这个程序可以用于检查9000吨系列成品油/化学品船舵机的功能this procedure is applicable to check steering gear function in 9000dwt product oil / chemical tanker.3.responsibilities: 责任3.1 项目经理有责任安排有资质的工人来做这份工作,他应该通知设备厂家完成 这项测试the section manager is respons
5、ible to assign qualified workers for the job. he shall be responsible for informing service engineers from maker of completing the test3.2 船机部,船电部,舾装部经理有责任安排相关负责人协助完成这项测试 mfs&eis&pfs manager is responsible to assign relevant personel to assist3.3 qa/qc质检员有责任准备功能测试记录 the qa/qc inspector is responsibl
6、e to prepare the function test record .3.4 qa/qc工程师应该检查功能测试记录the qa/qc engineer shall verifiy the function test record. 4 reference 参考资料4.1 working drawing 厂家图纸 250kn.m electro-hydraulic steering gear manufactory drawing: 250kn.m electro-hydraulic steering gear general drawing 生产设计图纸 舵系布置图 steering
7、arrangement 5.procedure 程序:5.1. technical data 1steering gear torque at max. working pressure at 35 deg 250 kn.m2rudder turning speed by one power unit65 deg/28s3max working pressure16 mpa4safety valve set pressure 20 mpa5.2 preparation before test 交验前的准备 5.2.1 the quality of assembling must be elig
8、ible through checking before testing. 整机在试验前,安装质量需经检验合格.5.2.3 the hydraulic piping system must be thoroughly cleaned .液压管系必须彻底清洁5.2.4 supply grease sufficiently to every lubricating part.每个需润滑的部件注足牛油.5.2.5 ensure there is no obstacle around the steering gear.舵机附近无障碍物. 5.2.7 测量所有仪器均需具有合格证书,并在有效期之内,应具
9、有仪表如下:all apparatus should have the certificates, and are in the period of validity, the following apparatus must be shown:1. 秒表 1只 stopwatch 1 pc5.3舵装置及舵机试验electro-hydraulic steering gear trailing 5.3.1检查舵机及操舵系统安装的完整性,并审查操舵各部分的测量记录及舵机和操舵系统的产品合格证及船检证书。checking the fitting integrity of the electro-hy
10、draulic steering gear & the controlling system, and examined the controlling systems acceptance certificate and certificate of lr.5.3.2检查舵角指示器、操舵器及舵叶之间的误差,检查时自中间位置向两舷转舵,舵角每增加50核对一次。其舵叶与舵角指示器之间的误差不大于正负10,且正舵(中间)位置应无误差,操舵器与舵叶之间的指示误差,按产品技术条件考核。checking the error of the rudder angle indicator, trick whe
11、el plant and rudder blade, when checking from mid position to the shipboard to turn the rudder, every the rudder angle increasing 5o to check one time. the error between the rudder blade and angle not more than 1o, and the position of the rudder midship (mid) should error free, the indication error
12、between the rudder blade and angle should accord with the product technical condition. 5.3.3检查舵角电气限位装置的动作正确性应能使舵叶转至左、右舷各35o处停止。检查机械限位器的动作正确性。checking the correct of the rudder angles electrical stop device and take the rudder blade turning from port and stbd to 35o to stop. checking the mechanism st
13、op device runs usual.5.3.4检查失电报警、油温高、油位低、缺相、过载报警声光信号装置、舵机电动机运转指示装置、舵位指示灯的工作可靠性。checking the audible and visible alarm sets of losing electricity、low oil level、oil temperature high、phase fail & over loading of electric motor, the indication sets of the steering rudder running, operational reliability
14、 of identification light of position of the rudder.5.3.5 检查液压系统安全阀的设定压力check the setting pressure of the safety valve of the hydraulic oil system.5.3.6 电动液压舵机应进行连续操舵试验,试验时检查电气设备、液压泵及液压系统的工作情况且作记录,连续操舵试验时应在0o -左(右)35o 0o - 右(左)- 35o0o交替进行,并应不少于10个循环。electro-hydraulic steering gear should be taken the
15、 continuous controlling testing, checking the working condition of the electric equipment, hydraulic pump & hydraulic system and made the recording, the continuous controlling testing should being 0o- p(s), 35o0o-s(p) 35o0o by turns, and it should not less than 10 times.5.3.7 电动液压舵机应在驾驶室及舵机室分别作操舵试验1
16、5分钟,并测量使舵叶从任一舷35o转至另一舷30o所需时间。electro-hydraulic steering gear should be taken the test in navigation room and steering gear room parting for 15 minutes, and measuring the time that be taken the rudder blade from any shipboard 35o to another shipboard 30o5.3.8 测量各电动机和控制箱热态绝缘电阻,其值应不低于1兆欧。testing the h
17、eating insulation resistance of the any electromotor and control box, it should not be less than 1m.5.3.9 试验舵杆制动装置的制动效能。testing th efficiency that applies the brake of the tiller.6. 记录 record 系泊试验记录表mooring test record项目item单位unit开启压力open pressure舵机steering gearmpa舵角限位试验记录rudder angle limited testing record舵限位角度limited rudder angle(p)电机试验记录electrical motor testing record项目item绝缘电阻电流 a current电压v voltagei
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