Lifting-Plan-吊装方案

1、中国南海工程有限公司China National Nanhai Engineering Co., Ltd艺康（太仓）科技有限公司新工厂项目技术标Technical Proposal for Ecolab Taicang Jade Project16.2、Lifting plan 吊装方案I、Gen erals of Work工程概况There are 248 sets of equipme nt with differe nt weights. Lift ing of large equipme nts concerned is main ly concen trated in Product

2、io n Buildi ng B, Mixi ng Pots T-202, T-210 are the heaviest equipme nts, with monomer weight of 27 tons. 120T Truck Crane Model ATF 120-5 shall be employed. 100T, 50T, 25T cranes may be used accord ing to differe nt volumes and weights respectively and forklift and cha in blocks plus roller bars wi

3、ll also be used to locate equipme nt in place. The manu facturer shall be resp on sible for tran sport ing equipme nt to the site of Ecolab Taica ng Jade Project. The authorized party shall be responsible for mobilization of vehicle and personnel and coord inationandcom mun icatio n with the Owner a

4、t site. We will pay highly atte nti on to con struct ion and get orga ni zed elaborately, arranged thoughtfully, work done carefully to ensure the lifting of equipment inplacewithout any risks.本项目共有设备248台，设备重量不等，涉及的大型设备吊装主要集中在生产车间B,其中以混合釜T-202、T210为最重，单重为27吨。计划采用ATF 120-5型号的120吨汽车吊，其它设备根 据体积和重量的不同分别

5、采用100吨、50吨、25吨吊车或者采用叉车及配合用手拉葫芦加滚杠进行就位。由厂家负责运到艺康（太仓）科技有限公司新工厂项目工地，委托方负责组织车辆和人员的进 场，负责现场协调和业主沟通。我们在施工时必须高度重视，要求做到精心组织、周密安排、谨慎施 工，确保设备吊装就位万无一失。II、The lift ing work shall execute the follow ing codes, specificati ons and requireme nts本吊装工程执行以下规范、规程和要求： Code of Lift ing Work for Engin eeri ng Architectur

6、e工程建设起重施工规范； Specificati on of Safe Operati on for Lifti ng Work起重吊装安全操作规程； Stan dard of Con struct ion Tech nique for Large-sized Equipme nt Lift ing Work大型设备吊装工程施工工艺标准； Performa nee List of Con vey ing flatbed trucks, cranes运输平板车、吊车性能表； Man ageme nt System of Crane Safe Operati on for Ecolab Taica

7、 ng Jade Project.艺康（太仓）科技有限公司新工厂项目有关吊车安全作业管理制度； All concrete requirements for lifting work specified by the Owner and Jones Lang Lasalle.业主和仲量联行对吊装工程的各项具体要求。III、Heavy lifting parameters list大型设备吊装基本参数一览表No.序号Equipme ntTag No.设备位号Equipme ntDescripti on设备名称Weight重量（t）In stallati onElevati on安装标高（m）Cra

8、ne Type吊车选型1T-201Mixi ng Pot 混合釜100.350T2T-202Mixi ng Pot 混合釜270.3120T3T-203Mixi ng Pot 混合釜160.350T4T-205Mixi ng Pot 混合釜160.350T5T-206Mixi ng Pot 混合釜100.350T6T-207Mixi ng Pot 混合釜100.350T7T-210Mixi ng Pot 混合釜270.3120T8T-223Mixi ng Pot 混合釜160.350T9T-301Mixi ng Pot 混合釜240.3100T10T-302Mixi ng Pot 混合釜240

9、.3100T11T-303Mixi ng Pot 混合釜240.3100T12T-304Mixi ng Pot 混合釜240.3100T13T-305Mixi ng Pot 混合釜230.3100T14T-306Mixi ng Pot 混合釜240.3100T15T-307Mixi ng Pot 混合釜240.3100T16T-308Mixi ng Pot 混合釜240.3100T17T-309Mixi ng Pot 混合釜240.3100T18T-310Mixi ng Pot 混合釜240.3100TIV、Lifting Method吊装方法It is recommended that la

10、rge equipment will be delivered concentrically to minimize mobilization and demobilization time of large cranes. Taking the mixing pots T-202, T210 for example to describe the lifti ng method as follows:建议大型设备集中到货，减少大型吊车进出厂次数，以下以混合釜T-202、T210为例说明吊装方法：Overall dimensions:2615*2850mm ,外形尺寸：Q2615*2850mm

11、 ,equipme nt weight: 27T设备重量：27TLifting weight: G=(Q+Q )x K= (27+0.5 )x 1.1=30.25T吊装重量：G= (Q+Q )X K= ( 27+0.5 )X 1.1=30.25TIn the formula: 式中：G-lifti ng weight吊装重量Q-equipme nt weight设备重量 Q=27Tweight of hooks, guy wires and sli ng cha ins钩头、吊索具的重量 Q = 0.5Tk- Dyn amic load factor =1.1k-动载系数=1.1Locat i

12、ng height就位高度：+0.3mV、Check and Calculation of Lifting Height吊装高度核算Lifti ng height with a radius of 11m11 米半径时吊装高度Len gth of pole: 21.65m 杆长：21.65mRadius:11m 半径：11 米Vertical height of jib吊臂垂直高度：18.65mand sling18.65 米Rated lifting weight: 37.5tons额定吊装重量：35 吨The max. equipme nt height shall be 6.65m, (

13、height above gro und 0.8m +guy wire cha in len gth 3m) smaller tha n the min .jib height above ground 18.65m.设备最大高度为6.65米(含基础离地高度0.8米+吊索具长3米)小于吊臂最小离地高度Therefore, lift ing height can achieve lifti ng requireme nt.因此，吊装高度能满足吊装要求VI、 Calculation of Lifting load rate吊装负荷率计算A、Parameters of 120-ton truck c

14、rane 120 吨汽车吊参数 Lift ing weight: 27.5T(equipme nt weight + guy wire and sli ng cha in weight)吊装重量：27.5 T(设备重+吊索具重) Worki ng radius: 11m作业半径：11米 Rated lifting weight: 35 tons额定吊重量：35吨 Load rate: 78.6%负荷率：78.6%VII、Check of Lifti ng Guy Wires and Sli ng Chai ns吊装机索具校核Steel wire rope: $ 32-6x37+1钢丝绳选用$

15、32-6x37+1Max. allowable pull 68 tons允用最大拉力68吨Sin gle loop double stra nd lift ing单圈双股吊装Max. equipme nt weight: 27 tons设备最大重量：27吨Decreme nt factor takes 0.8折减系数取0.868*4*0.8/27=8.06Safety coefficie nt: 8.06安全系数：8.06Safety安全2 relief shackles of 20 tons each shall be used.卸扣采用 20 吨卸扣 2 个.VIII、 Work Proc

16、edure施工步骤1、 Field and foundation treatment场地及地基处理After the ground beari ng surface for truck crane is compacted and treated, a steel plate of25mm thick shall be spread to guarantee the crane legs with sufficient bearing area and reach ing 25 tons per square meter.在吊车支腿承压地面经夯实处理后再铺设厚度为25伽的钢板以保证吊车支腿有足

17、够的承压面积并达到25吨/平米。2、120-ton crane approaches to the site and stands at its place according to diagram. (See attached diagram)120吨吊车进入现场，按图站位。(见附图)3、 Lifting lug of Mixing Pots T-202, T210 shall be within the working radius of crane.混合釜T-202、T210吊耳应在吊车工作半径内。4、Hang hooks of 120-t on crane lifts. When th

18、e Mixi ng Pot leaves the bracket for about 50mm, keep it standstill for 3 minutes, observe crane supporting legs, ground surface, wire rope, relief clamp and the equipment body, and continue to lift only after confirmation without error.The n lift the equipme nt upward 500mm over the bracket.120吨吊车挂

19、钩，起吊，当混合釜离开托架50mm时，静止3分钟，观察吊车支腿、地面、钢丝绳、卸扣以及设备本体，确认无误后，继续起吊，将设备抬高距托架500mm。5、Turning radius of boom moves to 11m, lifts the equipment to its locating place and set in place.趴杆旋转半径至11米，将设备吊至就位点，落点就位。6、 After completion, lifting work shall be approved and signed by the Owner.吊装结束以后，业 主签字确认7、 Schedule ar

20、rangement of crane吊车台班时间安排Schedule of crane mobilization and demobilization shall be arranged according to the time ofequipme nt delivery. Detailed pla n shall be prepared before the equipme nt delivery.根据设备至浚时间安排吊车进场时间和吊装时间，设备到货前编制详细吊装方案。IX、 Layout Plan and Section Plan平面、立面布置Please refer to Co nst

21、ruction Layout Plan and Sectio n Pla n参见施工平面、立面图X、 Labor Arrangement劳动力安排S.N.序号Type of Work 工种Number (un it: pers on)人数(单位：人)1Commander 指挥12Rigger 起重23Helper 力工64Crane driver 吊车司机25Lift ing Engin eer 起重工程师16Admi nistrator 管理人员27Safety officer 安全员18Mechanic 钳工2XI、Main Construction Tools and Riggings主

22、要施工机索具S.N.序号Descripti on名称Model型号Place ofOrigin产地Unit单位Qty.数量1120-ton truck crane120吨汽车吊ATF 120-5Set台12Steel wire rope钢丝绳32mm伙6mHebei Juli 河北巨力Piece 根23Relief shackle 卸扣20THebei Juli河北巨力Piece 只24Pad timber 道木Standard 标准Piece 块20XII、Safety and Technical Measures安全技术措施1、We are responsible for inspecti

23、on of the employee s work permit issued by the labour bureau我公司负责检查所有参加施吊人员的劳动局颁发的职工上岗证。2、We shall organize all lifting participants to understand construction plan and define their ownresp on sibility and obey comma nder.我公司组织参加施吊人员熟悉详细施工方案，并明确各自的岗位职责，服从指挥。3、Prior to work, safety officer shall orga

24、nize the personnel concerned to inspect the machine andtools. No mecha ni cal trouble and un acceptable tools shall be allowed.施工前安全员负责组织有关人员对施工机械和工具检查，严禁机械带故障作业及使用不合格的 工具。4、 When wind force 6, working at night, and under stormy and foggy weather. Stop lifting work.风力级、夜间、大雨大雾或能见度低天气，停止吊装作业。5、Enclos

25、e the working area with flag rope and provide warning signboard. 2 guards shall beappo in ted to stop pers onnel with no access permissi on.在作业区域用旗绳围栏，并设禁行警告牌，设2名警戒人员，严禁无关人员进出。6、Lifted load shall not rest on the air for a long time. Standing under the jib shall be strictly forbidde n.起吊重物，不得长时间停留在空中

26、，吊车起重臂下严禁站人。7、Establish safety guarantee system for equipment lifting建立设备吊装安全保证体系。8、Operators worki ng at elevated height shall require regularly physical exam in ed. Pers onnel whoare not suitable for elevated work shall not be allowed to work at height.从事高空作业人员要定期体检，凡不适合从事高空作业的人员，不得从事高空作业。9、Safety

27、 helmets should be prepared whe n en teri ng into con struct ion site and safety belts orharn ess should be prepared whe n work ing at height.进入施工现场必须戴好安全帽，高处作业系牢安全带。10、All cranes (including assisting crane) shall not be allowed to overload work .所有吊车(包括溜尾吊车)，严禁超负荷作业。11、Prior to lifting, confirm uni

28、form commanding signal. When commanding, flag and whistle should be prepared completely with clear sig nal, timely cooperati on and un iform comma nding.吊装前统一指挥信号，指挥时旗哨齐全.信号明确，配合及时，服从统一指挥。XIII、Risk Evaluation风险评估Preparati on method编制方法JSA (Job Hazard An alysis) shall be prepared by safety engin eers

29、, safety officials, tech nicians, andcon structi on staffs who are experie need with similar works accord ing to the specific con diti on at site.Dan ger shall not be overstated nor hidde n trouble be igno red, in order to evaluate and con trol risk objectively, thoroughly and effectively.JSA (工作危险性

30、分析)由安全工程师、安全员、技术员以及对该项工作具有丰富经验的施工人员， 结合施工现场的具体情况统一编制，不夸大危险，不忽略隐患，使风险得到客观、充分、有效地评估 和控制。2.0 Risk Evaluati on风险评估For this item, likelihood, seriousnessand risk value shall be evaluated. Value and meaning ofan alysis shall be as follows:该项就每一步骤各项危险发生的可能性、严重性和风险值进行评估，其分析价值和意义如下：Likelihood 可能性：1- - Accide

31、 nt seldom to happen事故很少发生；2- - Accide nt possible to happen but n ot ofte n事故可能发生但不经常发生；3- - Accide nt very likely to happen事故很可能发生。S (Serious): subseque nee of accide nts or dan ger严重性S(Serious):事故或危险时间发生引起的后果1 the subseque nee may be slight harmful which shall not affect performa nee of work对人员造成

32、不会影响工作的微小伤害；2- -the subseque nee may be flesh wound, slight harmful to health, small econo mic loss, slight pollution, such as working without work permit for crane operator or lifting worker.可能导致轻伤、对健康有轻微伤害、较小的财产经济损失、轻微污染，如吊车操作人员无证上 岗，起重作业人员无证上岗等；3 the subsequence may be badly injured, deathful, se

33、rious harmful to health, big economicloss, serious pollution, such as personnel suffering from squeezing hurt, knock hurt or fall.可能导致重伤、死亡、严重危害健康、重大财产经济损失、严重环境污染，如挤伤、撞伤人员、 人员摔落等。R (Risk): Risk Value = likelihood value x serious ness value, i.e. R=LSx风险值R(Risk):风险值=可能性值X严重性值，即：R=LX SRisk Value shall

34、 be:风险值为：1 , 2low-level dan ger L低度危险L;3 , 4medium level dan ger M中度危险M;6 , 9high-level dan ger H高度危险H。Accord ing to an alysis above, likelihood, serious ness and risk value of each dan ger listed in the tableabove shall be revealed, e.g. whe n the con trol brake system lose effective ness because o

35、f defect ofequipme nt, serious harm may be made on huma n health without protect ion measurethus theseriousness value shall be 3, and the likelihood of causing harm is “verylikely ”thus the likelihood value shall be 3, and the risk value in total shall be 9, as shown in the table Risk Evaluatio n Va

36、lue.根据以上分析，可以得知上表各项危险的可能性、严重性及其风险值，如设备缺陷，控制制动系统失灵时，若不采取防护措施将会对人体健康构成严重危害”-严重性值为3,造成危害的可能性也很可能”-可能值为3,则风险值为9，如表中 风险评估值”所示。Note: In fact, there are some dan gers with high serious ness value and low likelihood value, and, onthe other hand, there are also some other dan gers with high likelihood value

37、and low serious nessvalue. In view of that, all dan gers shall be evaluated one by one whe n practical evaluati on is performed.注：鉴于是有的危害严重性较高，但可能性较小（需要指出的是，这些危害，由于可能性很小，往往不会引起人们的重视，而事故往往就起源于这些人们忽视的危险），而有的危害可能较高，但严重性较小，在实际评估时可以对各项危害逐一进行评估。3.0 Con trol Method of Dan ger 危险控制方法For risk existi ng in ea

38、ch work and risk evaluati on value, con trol method of dan ger shall be in dicated.Refer to the item Con trol Method of Dan ger in the form.针对各项工作中存在的风险及风险评估值，指出控制危害的方法。见表中对危害的控制方法”一栏。4.0 Remai ning Da nger剩余危险Dan gers which still rema in after dan ger con trol shall be listed in this item to remind

39、 workers pay ing special atte nti on duri ng con structi on. Dan gers which has bee n reduced to an acceptable level or almost removed do not have to be listed.本项将列出经过危害控制后仍然存在的部分无法控制的危险，以提请作业人员在施工时特别注意。如 果通过采取控制措施，风险已经减低到人们可以接受的程度或已基本消除，则剩余危险不用列出。5.0 Review and Approval for Risk Con trol Measures风险

40、控制措施审批After signed by preparationpersonnel and principal of this work （team leader or group leader）,completed JSA shall be submit to HSE man ager to in spect and approve with con struct ion method. It can also be treated as an attachme nt of con struct ion method.编制好的JSA经编制人员和该项工作负责人（组长或伙长）签字后与施工方案一

41、起送交HSE经理审批，也可以做为施工方案的附件同时进行审批。6.0 Executi on 执行JSA返回后下发所在施工班组执行。After issua nee, JHE shall be executed by the con structi on team concern ed. Before con struct ion, tech nicians shall carry out safety prese ntati on to make every workers get acqua in ted with dan ger existi ng in con struct ion and

42、pay atte nti on to it duri ng con struct ion. After completion of presentation, all members of construction team shall sign on the back of JSA to en sure executi on of JSA safety measures.施工前，技术员作安全交底，使每位作业人员知道、熟悉施工中存在的危险并在工作时注意，交底完成后，所有班组人员须在JSA背面签字，以保证按JSA安全措施执行。 During con structi on,JSA shall be

43、 han gedn ear con struct ionsite to facilitate readi ngs forcon structi on workers.施工期间，JSA应挂在施工位置附近，以方便施工人员翻阅。 JSA shall be content to be studied in safety activities on every Mon day andtoolbox meet ingevery day.将JSA作为每周周一安全活动和每天班前会的学习内容。 Safety departme nt shall in spect executi on con diti on of

44、 JSA.安全部门将对JSA执行情况进行检查。It can be said that by executi on of JSA and relative protect ion measures, every workers shall fully know dan gers existi ng in their work ing and han dle them calmly and smoothly in case they happe n.可以说，通过实行JSA并采取相应防范措施，可以让每位作业人员对自己从事工作所存在的危险做到 心中有数，即使有意外发生也能沉着应对。Danger An

45、alysis Report危险性分析报告Job type: lifti ng & hoisti ng work工作项目：起重吊装作业序 号No隐患或风 险Pote ntialDanger orRiskL /可能性S /严重性R/风 险 值对危害的控制方法Con trol Method of Dan ger剩余危险Remai ningDanger一、起吊设备存在缺陷Defects of Lifti ng Equipme nt1性能达不 到要求Fun cti onnot meet ing requireme nt2361、按施工技术方案要求选择起重吊车。Crane shall be selecte

46、d accord ing to con struct ionmethod.2、起重吊车按期参加年检且合格。Annual in spect ion shall be n ecessary for cranesand shall be approved.3、吊车有劳动部门核发的有效作业许可证。Effective con struct ion permit issued by LaborAuthority shall be n ecessary for cran es.4、定期对起重机进行年度、每月和每日检查。Regularly annual, monthly and daily inspectio

47、n shall be n ecessary for crane.5、定期进行动(静)载荷试验，试验结果作好记录 建档备查。Regular dyn amic (static) load test shall be performed and test result recorded and filed.6、禁止超负荷运行。Overload operati on shall be prohibited.7、设备定机、定人，吊车司机每日班前进行自检、 自查。Operator shall be fixed for equipment. Crane driver shall perform self-

48、in specti on every day before work.序 号No隐患或风 险Pote ntialDanger or RiskL /可能性S / 严重性R / 风 险 值对危害的控制方法Con trol Method of Dan ger剩余危险Remai ningDanger8、Two cranes for lifting shall be consistent in type.双机抬吊应尽可能型号一致。9、2台以上吊车抬吊，每台设备不得超过额定负荷75%。When more tha n 2 cranes for lift ing together, load of each

49、crane shall not exceed 75% of rated load.10、大件吊装作业前，对设备要进行全面检查。Thoroughin spect ionof equipme nt shall ben ecessary before heavy and large lifti ng work.2传动系统 运转不正 常Abno rmal running of tran smissi on system.2361、吊车司机每日班前按规定要求进行自检、自查， 设备定期检查，发现隐患及时消除。Crane driver shall perform self-inspectionbeforew

50、ork every day accord ing to specificati on. Equipme ntsshall be in spectedregularly. Anydiscovered pote ntial dan ger shall be removed in time.2、在现场检查时及时修复与调整还原。Immediate repair, adjustme nt and restore shall berequired duri ng site in spect ion.3、加强日常养护，保持车况良好。Daily maintenance shall be rein forced

51、 to keep crane in good con diti on.4、吊车带病更不得超负何作业。Crain with malfunction shall not be allowed to run un der overload.序 号No隐患或风 险Pote ntialDanger or RiskL /可能性S / 严重性R / 风 险 值对危害的控制方法Con trol Method of Dan ger剩余危险Remai ningDanger3控制系统 失灵、失效Defect iven ess of control system2361、定期检查设备安全防护装置、电路电控开关、液、

52、气动系统。Safety protect ion device of equipme nt, electric circuit switch, hydraulic & pneumatic system shall be in spected regularly.2、制动轮表面无明显凹缘。No obvious sunken edge is allowed on surfaceof brak ing wheel.3、制动瓦（带）无开裂现象，制动瓦和制动轮接触 面大于50%。No cracking is allowed on braking band. Con tact surface betwee

53、n brak ing band and brak ing wheel shall exceed 50%4Surface abrasi on of rope slot of pulley and reel滑轮与 卷筒的绳 槽表面磨 损2361、滑轮凸缘无破裂。No damage is allowed on flange pulley.2、齿轮齿厚磨损量不超过原厚的10%。Abrasi on of tooth of gear shall not exceed 10% of origi nal thick ness.序 号No隐患或风 险Pote ntialDanger or RiskL /可能性S

54、 / 严重性R / 风 险 值对危害的控制方法Con trol Method of Dan ger剩余危险Remai ningDanger5Out ofeffect oflimiti ngdeviceandswitch 限位及开关失效2361、选择的开关与限位装置、力矩限制器等符合设计 要求。Selected switch, limiti ng devices, and mome nt limiter shall meet desig n requireme nt.二、吊车操作和起重作业人员资质不符合要求 71Qualificati on of Crane Operators and Lift

55、i ng Worker n ot Meet ing Requireme nt.1No driver permit 司 机无证上岗s2361、按要求参加培训、取证，按期复审，持证上岗。Atte nd trai ning, obta in lice nse accord ing to requirements, rechecked on time, and work with permit.2、定期参加业务技能培训，进一步提咼业务素质和 技能。Take part in skill training regularly to further improve operati on capacity and skill.2Norigger s permit 起重工无证上岗2361、按要求参加培训、取证，按期复审，持证上岗。