PowerFlex_700变频器调试与故障排除培训资料

1、,PowerFlex 700 变频器调试与故障排除 山东省冶金设计院自动化公司 李刚 SDMLG001126.COM,PowerFlex 700 变频器硬件结构,PowerFlex 700 Drive Overview,Processor and I/O,PowerFlex 700 Drive,Control Panel,Computer,Motor,Encoder (optional),PowerFlex 700 Replacement Policy,Frames 0 - 4: These frames are considered remove and replace due to the

2、ir very small size and the fact that it is far easier and more cost effective to repair them in a Rockwell repair facility than in the field. Simple parts like front covers, conduit plates, fans, brake resistors and cassettes will be the only items available as kits.,Frames 5 & 6: Some customers hav

3、e a desire to repair larger frame drives rather than send them to the factory for repair. To help facilitate field repair, we will offer more spare components along with the simpler components previously mentioned (fans, covers, etc.). These kits will include circuit board assemblies, MOVs, current

4、transformers, fan transformers and power devices just to name a few. For power devices, our team is working on the full heatsink as a replacement component for Frames 5 & 6 instead of individual IGBTs and other like components. This will make it a bit easier to repair in the field without errors due

5、 to improper torquing or application of thermal grease. All kits will include repair instruction including torque values as required.,PowerFlex 700 Frame 5,PowerFlex 700 变频器 报警判断及清除,Alarms,一类报警: 只显示一种状态，不会引起变频器停车。 可通过参数259 Alarm Config 1更改设置 二类报警: 阻止操作者在未正确设置之前启动变频器。 不能通过参数更改设置 永远使能,二种类型的报警:,Alarms,

6、一类报警引起黄色状态灯常亮:,Status LED,Alarms,二类报警引起黄色状态灯闪烁:,Status LED,Alarms,报警也会在HIM上显示报警图标：,Alarm Icon,Common Drive Alarms,Digital input alarms Stop asserted alarms,Digital Input Drive Alarms,因数字输入功能定义有冲突引起的报警 三种类型: Dig In ConflictA，数字输入功能冲突 Dig In ConflictB，配置启动输入，未配置停止。或其他功能冲突。 Dig In ConflictC，不止一个物理输入被配置

7、成相同的输入功能。,Digital Input Drive Alarms,Digital Input Drive Alarms,Digital Input Drive Alarms,Forward/Reverse Speed Select 1 Speed Select 2 Speed Select 3 Run Forward Run Reverse Jog Forward Jog Reverse Run Stop Mode B Bus Regulation Mode B Acc2/Dec2 Accel 2 Decel 2,Dig In ConflictC：More than one physi

8、cal input has been configured to the same input function. Multiple configurations are not allowed for the following input functions.,Stop Asserted Drive Alarms,Stop Asserted Caused by Improper Wiring for Start/Stop Possible loss of logic power supply Possible missing jumper for logic common & P/S Co

9、mmon Actual stop command is being issued Stop Asserted will generate and Alarm message on the HIM display and cause the STS LED to blink Yellow Causes for Stop Asserted are not listed in the User Manual,The Alarm Queue,当引起报警的条件不再存在时，报警会自动清除.,最近八个报警队列可通过以下清除:,LCD HIM DriveExplorer software DriveExecu

10、tive software,The LCD HIM Alarm Queue,Alarms Number in the Queue,Alarm Code,Alarm Title,The DriveExplorer Software Alarm Queue,Drive Status,Alarms Number in the Queue,Alarm Code,Alarm Title,The DriveExecutive Software Alarm Queue,Drive Status,Alarm Code,Alarm Title,PowerFlex 700 变频器 故障清除,Faults,三种故障

11、类型:,Faults,当故障发生:,变频器输出立即中断 马达自由滑坡停车 故障信息显示在HIM上,Faults,Once fault occurs:,Fault condition is latched, requiring fault reset action to clear latched condition. If fault condition still exists after reset, drive will fault again. Additional data on status of drive at time of fault is recorded: Only a

12、 single copy of this information Always related to most recent fault When another fault occurs, this data is overwritten with new data,Faults,Parameters latched into non-volatile drive memory:,Fault Queue,八个故障事件排列 包括故障代码和发生时间。 先进先出(FIFO) 排列 存于非易失性存储器,Fault Queue,故障排列显示在 :,LCD HIM DriveExplorer softw

13、are DriveExecutive software,The LCD HIM Fault Queue,F,At Speed,Auto,26.01,Hz,1,Flt Q#,: F#,85,Port 5 DPI Loss,Faults Number in the Queue,Fault Code,Fault Title,Accum:,131:55:51.240,Time Stamp,The DriveExplorer Software Fault Queue,Drive Status,Faults Number in the Queue,Fault Code,Fault Title,Time S

14、tamp,The DriveExecutive Software Fault Queue,Drive Status,Fault Code,Fault Title,Clearing a Fault,引起故障的原因必须查明并解除后，故障才可以清除。 要清除故障可以: 按HIM 上的停止按钮。 或 Click “Clear Fault” in Faults tab in DriveExplorer software 或 Click “Clear Faults . . .” in Faults tab in DriveExecutive software,PowerFlex 700 变频器 负载和环境

15、因素的故障排除,Load smaller than motors maximum rating:,Load Faults,Load at motors maximum rating:,Load Faults,Motor Overload,Load larger than motors maximum rating:,Load Faults,Load Faults,负载故障类型:,马达过载 Motor OverLoad 硬件过电流HW OverCurrent 软件过电流SW OverCurrent 超速过限OverSpeed Limit 安全销故障Shear Pin 变频器过载Drive Ove

16、rLoad,Environmental Faults,在如下情形下发生环境故障:,变频器接受到太少的功率 变频器接受到太多的功率 变频器周围有过多的热量 变频器内部有过多的热量,Excessive Heat,Excessive Heat,Excessive Heat,Excessive Heat,Environmental Faults,Environmental Faults,Types of environmental faults:,动力缺失Power Loss 母线低电压UnderVoltage 母线过电压OverVoltage 散热片过温Heatsink OvrTemp 晶体管过温T

17、rnsistr OvrTemp 控制板过温Cntl Bd OvrTemp,Ambient Operating Temperatures,0 to 40 C 周围温度 操作在 41 and 50 C 之间的周围温度: 除20BC072以外所有变频器把顶部标签撤掉，可工作在50 C 20BC072: 顶部标签撤掉，可工作在 45 C 顶部标签和通风板撤掉，可工作在50 C,Minimum Mounting Clearances,避免增加过多的热量:,No Adhesive Label,Adhesive Label,PowerFlex 700 变频器 设备故障排除,Fault Code Equipm

18、ent Problems,设备故障类型:,通讯口故障 软件故障 编码器故障 I/O故障 主控制板故障 存储器故障 其它硬件故障,Fault Code Equipment Problems,一些设备故障可以通过以下方法得到修正: 改变参数 重新上电 其他故障则需要更换变频器器件,Non-Fault Code Equipment Problems,变频器未能: 改变马达方向 通过硬件接线启动 通过HIM启动 根据设定的速度相应地改变速度 马达和或变频器无法升速到设定速度 马达运转不稳定 HIM无法控制对马达的操作 HIM上没有显示,Non-Fault Code Equipment Problems,Non-Fault Code Equipment Problems,Non-Fault Code