dfc-zwi-1037558_dfb001861_dd 发电机新的运输机座

1、DD 发电机新的运输机座DFC-ZWI-1037558ECN：DFB0018612017 年 01 月FDJL-JS-0276.0MW 风机 DFC-ZWI-1037558DD 发电机新的运输机座 共 1 页 第 1 页 编制： 晋秋明日期： 2017.01.11 校对： 韩丹杰日期： 2017.01.11 审核： 陈 健日期： 2017.01.11 FDJL-JS-0276.0MW 风机 DFC-ZWI-1037558DD 发电机新的运输机座 共 1 页 第 1 页 更改页 ECN更改位置 更改内容描述 签字 日期 1基本信息1. 1.1 一般注意事项在工作规划时必须使用通用手册和风险评估。

2、具体风险评估要反映当地情况。2.1.2 文件变更下表表示了本文件的不同版本和相关更改。确保本表定义的都是该文件最新版本。3. 1.3 更多应用文件下表表示该指导书相关应用文件，这是整个文档的一部分，因此必须充分考虑。上海电气风电集团With Siemens Technology and LicensePage 1 of 10商业勿传播ZWI-1037558-88350Rev.修订时间修改部分修改说明作者A12014-02-20所有 新文件 Eltronic A/SWeight of 1400 kg运输设备的回收DD 发电机新的运输机座DFC-ZWI-1037558ECN No. DFB0018

3、61ECN date.: 2014-02-25风机型号： D3技术作者： Katarna Baloghov Andersen - Eltronic A/SEHS 审核： Frank Noergaard (E W EMEA EHS EN)上海电气风电集团With Siemens Technology and LicensePage 2 of 10商业勿传播ZWI-1037558-88350文件编号NotesRA-ZWI-1037558风险评估：发电机新的运输机座 1037335Lifting instruction with sling 3/6m WLL 3t2目录1基本信息1一般注意事项1文件

4、变更1更多应用文件1目录3使用标识和缩写4使用标识4使用缩写列表4基本安全4资格要求4安全标志23 基本标志44.2.2特殊标志54.34.456788.18.2个人防护用品5基本安全建议5综合风险评估6清洁6制度6装载和回收设备6在发电机运输机座上打包设备6装载新的运输架9上海电气风电集团With Siemens Technology and LicensePage 3 of 10商业勿传播ZWI-1037558-883503 使用标识和缩写 4 基本安全 注意每一步和自身安全的以下安全信息和指导。这是 “ 零伤害 ” 概念的一部分，应

5、该贯彻始终。 “ 零伤害 ” 的意思是工作时无 一受伤，每个人都安然无恙地回家。 .3.1使用标识信息这个标志表示与以下信息相关的.一般信息 和建议。 下面章节涉及安全指导和相关信息。在这里提到的每个 人都有义务通过本文件内容了解他们。花费适当的努力去学 习应用安全指导是我们每个人的责任。然而，这并不意味着 我们可以不去学习应用相关全球安全做法和特定的当地要 求。 个人防护用品这个标志表示以下部分要使用个人防护用品。 4.1 资格要求 操作和辅助材料这个标志表示以下部分必须要求使用的材 料。 为了安全操作，下列要求必须满足： 所有处理设备的人员都必须接受与设备处理相关的潜在危险的特殊培训。 任

6、何参与处理的人员必须阅读并能够充分理解完整的工作指导 外语口语人员必须集中培训。培训师的职责是确保外语口语的工作人员充分理解工作指导。 所有人员必须得到行业认可才能执行分配给他们 的活动。任何电气工作都必须由一个符合行业标准的 电工来完成。 任何人员被发现对于分配的任务未经训练，醉酒， 以任何方式陶醉，疲惫或认为不适合工作，在本文件 提及的限制因素和任何相关情况，必须禁止作业。 在使用任何新设备之前，个人必须根据指导做好所有必要的保护和工作环境的措施。 指导这个标志表示针对以下部分的作业指导 书 特别注意这个标志表明有需要特别注意的地方。 3.2使用缩写列表 4.2 安全标志 ECNSWT西门

7、子发电主机 安全工作荷载 为了更容易定位，设定了针对危险源的标志。以下在 作业指导书中出现的标志可帮助你快速发现潜在的或相关 的安全信息，以便采取相应行动。因此，请格外留意下面 的说明。 ZWISWL作业指导书 QA质量保证4.2.1基本标志危险重伤风险 忽视这个安全建议会导致危及生命的伤害。 警告重伤风险 忽视这个安全建议会导致重伤 .注意轻伤和部件损坏风险 忽视这个安全建议会导致轻伤或者部件损坏以及环境破坏 上海电气风电集团With Siemens Technology and LicensePage 4 of 10商业勿传播ZWI-1037558-883504.2.2特殊标志安全带佩戴安

8、全带防止坠落伤害。注意安全带在自身上并不能防止坠落伤害。必须确保和使用一个合适的挂点挂绳的长度必须短而实用。 危险危险电压 最低限度，只有完成 LAUS or APAC（现场设备工作） 训练和根据西门子训练要求（PRO12.19）训练的技术人员才能进行现场作业。 安全鞋穿上安全鞋防止脚受到坠落物体和锋利边缘的伤害。 .高能见度背心 在场地和装载区总穿着高能见度背心 .危险强磁场 只有受训人员才能进入 戴有心脏起搏器或包含金属植入物的人禁止靠 近。禁止穿例如，手表，钱包，手机，、 钥匙、戒指、珠宝（包括穿孔），金属扣带的皮带， 和类似的金属物体。在附近不要携带或使用任何 磁数据存储设备。在区域只

9、能用非磁性工 面部防护 佩戴面部 防护装置以免眼睛和面部受到灰尘和小颗粒物的 具和测量设备。危险吊车和索具 起重机和悬挂载荷在这个区域内操作。起重机只能被持有有效起重机操作员证的人操作。 环境 遵守西门子的废物处理程序（INS09.2）,以及工作 场所废物及泄露物处理措施指南。 质量 保持区域清洁 清除所有残渣和污垢.依照作业检查表进行外观的修整终检，联系 QA 禁止在悬挂载荷业. 参考西门子 WTG 起重机安全作业细则。.警告严重永久残疾和重伤危险 忽视这个安全建议会导致截肢或危及生命的伤害。 .警告叉车作业 只有具备有效叉止在提升的载荷4.4 基本安全建议 的员工才可以进行叉车作业禁业。.

10、 当处于叉车作业范围时，请 注意远离叉车行驶区， 并保证司机能看得到你。 下列安全建议旨在提高我们的安全性和防止部件损坏。在部件作业之前请先阅读下面的安全指导。 始终遵循具体的本 地 PPE 要求，至少穿安全鞋，安全帽，手套，和高可视化背心 工作时提供足够的照明 邻近区域避免放置易燃物质和其他易燃材 料 警告化学药品 使用必要的个人防护用品和安全措施。在 MSDS 找到更多的信息 4.3 个人防护用品 状态良好，工作谨慎：感觉疲劳，患有疾病或受药物、酒精影响，禁止进入工作区域。 只允许进行本作业指导书里的作业只有经过培训的专业人员才能处理 工作指导书中有遗漏或不清楚的联系 SWP. 和以下个人

11、防护用品符号可以实现安全操作避免污染： 听力保护装置佩戴听力保护装置以免听力受到强噪音的损害。 确保所有的安全设备和安全相关的设施都可用和可操作。. 遵守工作现场预防事故的规章制度以及公认的安全和正确 使用的技术规定 工作指导书保持在当前工作区域，指导书必须随时可用. 根据安全法规和规章进行急救以防事故发生 安全手套戴上合适的安全手套防止受到掉落物体、锋利边缘、烫伤、和暴露在化学物质的伤害。 安全帽戴上安全帽，保护头部防止坠落物体和头顶障碍物碰撞的伤害。 上海电气风电集团With Siemens Technology and LicensePage 5 of 10商业勿传播ZWI-103755

12、8-883505 综合风险评估 起重作业-标准的措施应包括： 禁止在悬浮负载下工作 起重设备的预检验 有经验和持证上岗的起重机操作员 安全起重区（如果可能最好尽量使全体人员远离其影响区域） 建立和保持清晰的沟通 设置监察员 绞车带在使用托盘的情况下，注意不要过度收紧以免损坏托盘。 叉车-基本控制 在装载时没有人员在拖车上. 持证的叉车操作员 有经验的叉车操作员（操作相关叉车类型） 设置监察员 电池组 注意设备是否包含危险货物/有害物质: 该设备包括一个非溢漏电池，根据危险品监管分类为 2800 电池，湿的，不溢出，8 类，满足特殊规定 238 a）和b）的“关于危险货物运输的建议”和 49 C

13、FR 173.159a - EXCEPTIONS FOR NON-SPILLABLE BATTERIES。各单体电池标记非溢漏。 6 清 洁 所有设备应退还，无需不必要的螺栓/垫圈。 由于环境，所有设备发送前应清洁无污物。根据设备管理条款和条件处理时有所差异。 托盘上不应该有松动的零件 7 制 度 对 于 回 收 指 导 请 参 考 下 面 文 件 ： INS_02.72_Detailed_instruction_for_returning_goods.pdf INS+02.72Ap1_Where_to_find_files_Returning_Transport_Equipment.pdf

14、INS_02.72Ap2_Short_instruction_for_returning_goods.pdfPage 6 of 10上海电气风电集团 商业勿传播With Siemens Technology and LicenseZWI-1037558-883508装载和回收设备 上海电气风电集团With Siemens Technology and LicensePage 6 of 10商业勿传播ZWI-1037558-883508.1在发电机运输机座上打包设备 1. 确保发电机运输架内的所有辅助设备都正确的包装。 2. 打开舱口，钢丝绳确保安全。 3. 遥控箱、车工执行器和各种电缆必须在电

15、池组边上的机架上安全打包。 Figure 2Figure 1 上海电气风电集团With Siemens Technology and LicensePage 7 of 10商业勿传播ZWI-1037558-88350Figure 4Figure 5Figure 64. 对执行器支架安全螺栓，各种螺栓和垫圈包括发电机在运输机架的安装，在制动器上安装驱动装置的支架和除湿机的电缆，必须安全地打包在除湿机旁边的盒子里。 5. 关舱口和安装篷布支撑脚。 6. 放置运输架，大型运输篷布，定子盖板，三角架，和锁气缸盖的三条腿。 上海电气风电集团With Siemens Technology and Lice

16、nsePage 8 of 10商业勿传播ZWI-1037558-88350Figure 7Figure 87. 选择适合的篷布，并用棘轮带系牢。 8. 用于吊装D3 发电机的设备要放在同一托盘防止混淆，然后随运输架一起运送。 带有附属支架和束缚两圆形吊索. 吊装机舱设备在左侧 吊装机舱设备在右侧 8.2装载新的运输架 上海电气风电集团With Siemens Technology and LicensePage 9 of 10商业勿传播ZWI-1037558-883508.2 装载新的运输架 使用叉车或类似的进行所有吊装作业。如果叉车要注意它的最大起重能力（新的运输架重量= 1400kg+外部

17、 3000kg） 应考虑位置的特定重量限制。 必须考虑装载过程中的平衡重量分布。 所有单位都是毫米（除非另有说明） Figure 9Figure 10Figure 11 重要！如果使用标语不切实际，起重操作员在这种情况下力求允许起重工从安全区进入工作区。起重工必须根据起重操作员的指示行动。他们决不将自己暴露在任何危险的情况下，如碰撞，挤压或类似危险。 发电机的新型运输架应用平板运送 在开始工作之前，确保所有必要的运输工具可用，例如叉车或起重机（有足够的起重力）。 1. 查看设备的测量。一个新的运输架的重量是： 内部重 1400kg 包括外部重 3000kg 2. 使用起重机移动设备，确保操作区

18、域没有不必要的人员。 3. 或者使用该设备的叉车口袋在附近移动它。 Page 1 of 10Conveyed confidentially as trade secret ZWI-1037558-88350Figure 12Figure 134. 在平架上放置运输架. 5. 注意图 13 中的绑扎点。 Lashing onlyDo not lift1General information1.1GeneralnoteGeneric manuals and risk assessments can be used but only in the planning of the work. Spec

19、ific risk assessments must be made to reflect to local conditions.1.2Change of documentationThe following table is used to represent the various revisions and associated changes of this document. Ensure that the most current version of the document, as defined in this table, is used.1.3Further appli

20、cable documentsThe following table is used to represent the relevant applicable documents of this instruction. These are part of the overall documentation and must therefore be fully taken into account.Page 2 of 10Conveyed confidentially as trade secret ZWI-1037558-88350Doc. NoNotesRA-ZWI-1037558Ris

21、k Assessment: New transport frame for generator1037335Lifting instruction with sling 3/6m WLL 3tRev.Revision DateModified SectionsModified DescriptionsAuthorA12014-02-20AllNew documentEltronic A/SWeight of 1400 kgReturning of Transport EquipmentNew transport frame for DD generatorDFC-ZWI-1037558ECN

22、No. DFB001861ECN date.: 2014-02-25Turbine type:D3Technical writer:Katarna Baloghov Andersen - Eltronic A/SEHS review:Frank Noergaard (E W EMEA EHS EN)4.2Table of ContentsGeneral information1General note1Change of documentation1Further applicable documents1Table of Contents2App

23、lied symbols and abbreviations3Applied symbols3List of applied abbreviations3General safety3Required qualifications3Safety symbols.24.34.456788.18.2General symbols3Specific symbols4Personal Protective Equipment (PPE)4General safety advice4General risk assessment5Cleaning5Ordering5Loading an

24、d returning equipment6Packing of various equipment in the generator transport frame6Loading new transport frames9Page 3 of 10Conveyed confidentially as trade secret ZWI-1037558-883503Applied symbols and abbreviations4General safetyNote the following safety information and instructions for each step

25、and for your own safety.These are part of the Zero Harm concept and should be followed always. Zero Harm means that no one is injured while working and everyone returns home safe and sound.3.1Applied symbolsInformationThis symbol indicates general information and advice related to the following sect

26、ion.The following chapter relates to safety instructions and associated information. Every individual involved with the work as described herein has a duty of care to familiarize themselves with the contents of this document. It is the responsibility of everyindividual to apply due diligence when ap

27、plying the safety instructions as described. It does not, however, relieve them of their individual responsibility to apply all relevant global safety practices as well as specified local requirements.Personal Protective Equipment (PPE)This symbol indicates the protective equipment that has to be us

28、ed in the following section.Operating and auxiliary materialsThis symbol indicates required materials that have to be used in the following section.4.1Required qualificationsFor safe operation the following requirements must be met:All personnel handling the equipment must have received specific tra

29、ining on the potential hazards associated with the handling of the equipment.Any personnel involved in the handling must have read and be able to demonstrate full understanding of the complete work instruction.Foreign-language speaking personnel must be trained intensively. It is the responsibility

30、of the trainer to ensure that foreign-language speaking staff has fully understood the work instruction.All personnel must be qualified to an industry-recognized level to perform the activities assigned to them. Any electrical work must be carried out by an electrician qualified at an industry- reco

31、gnized standard.All personnel found to be either untrained for the tasks assigned to them, inebriated, intoxicated in any way, exhausted or otherwise deemed unfit for work must be prohibited from working within the parameter of this document or any associated components.Prior to using any new equipm

32、ent, personnel must be instructed in all necessary protection and working environment measures.InstructionThis symbol indicates relevant instructions related to the following section.Points of special interestThis symbol indicates that there are points of special interest.3.2List ofapplied abbreviat

33、ionsEngineering Change NoteSiemens license Wind TurbineSafe WorkingLoadECNSWTZWISWLWork InstructionsQAQuality assurance4.2Safety symbolsFor easier orientation, the symbols that refer to a source of danger are specified. The following symbols used in these work instructions should help you to find im

34、portant or safety-relevant information quickly so you can act accordingly. Therefore, pay special attention to the notes.4.2.1General symbolsDANGERRisk of serious injuriesDisregarding this safety advice will potentially lead to life-threatening injuries.WARNINGRisk of serious injuriesDisregarding th

35、is safety advice may potentially lead to serious injuries.CAUTIONRisk of minor injuries or damageDisregarding this safety advice may potentially lead to minor injuries or damage to either the component or the environment.Page 4 of 10Conveyed confidentially as trade secret ZWI-1037558-883504.2.2Speci

36、fic symbolsDANGERDangerous electric voltageAs a minimum, only technicians who have completed LAUS or APAC (work on live equipment) training and have been trainedSafety harnessWear a safety harness to prevent injuries from falling. Note that the wearing of a harness on its own does not prevent injury

37、 from falling. A suitable attachment point must be identified and and used. The length of the lanyard must be as short as practical.Safety shoesWear safety shoes to prevent injuries to the feet from falling objects and sharp edges.High-visibility vestWear a high-visibility vest always when in the ya

38、rd or loading area.accordingtoSiemenslicensetrainingrequirement (PRO12.19 for project) may perform work on live parts.DANGERStrong magnetic fieldAccess to area for trained personnel only.No access for people wearing pacemakers or metal-containing implants.Do not wear for example, watch, wallet, cell

39、 phone, ID card, keys, rings, jewelry (including piercings), belts with metal buckles, and similar metal objects. Do not carry or use within the vicinity any magnetic data storage equipment. Only use nonmagnetic tools and measuring equipment within the area.DANGERCrane and riggingTraveling cranes an

40、d suspended loads are being operated within this area. Traveling cranes may only be operated by employees holding a valid crane operator certificate.Do not work under a suspended load.See Siemens licenses WTG safety rules for crane work.Face protectionWear face protection to prevent injuries to your

41、 eyes and face by dust and small particles.EnvironmentFollow the guidelines in Siemens licenses procedures for waste handling, INS 09.2, as well well as the provisions in the work site user guide guide concerning disposal of waste and measures to be taken in connection with spills.QualityKeep the ar

42、ea clean.Clean away any debris and dirt.Carry out paint repairs in accordance with the ZCI for the item in question.For final inspection - contact QA.4.4General safety adviceWARNINGRisk of serious permanent disabilities or serious injuriesDisregarding this safety advice may potentially lead to amput

43、ation or life-threatening injuries.WARNINGForklift trucks in operationForklift trucks may only be operated by employees employees holding a valid forklift truck certificate issued by an industry-accepted training center. Working under a raised load is prohibited.When inside the operating area of the

44、 forklift truck, be very careful to stay out of the way of the forklift truck and make sure that the driver has seen you.WARNINGChemicalUse the necessary personal protective equipment and safety measures. Find more information in the MSDS.This following safety advice serves to enhance your safety an

45、d prevent damage to components. Read the following safety instructions before working on the component:Always follow specific local PPE requirements, but as a minimum wear safety shoes, hard hat, gloves, and high- visibility vest.Provide for adequate lighting when working.The immediate area must be

46、free of flammable substances and other combustible materials.Work with caution and under good conditions: personnel suffering from fatigue or illness or the effects of medications, drugs, or alcohol consumption are not allowed to have access to the work area.Only work described in this work instruct

47、ion is allowed. Handling must be performed by trained professionals only! Contact SWP if anything is omitted in this work instruction or something is not clearly understood.Ensure that all safety devices and safety-related facilities are available and operational.Follow the work site binding regulat

48、ions on accident prevention as well as recognized technical regulations for safe and proper use.Keep the work instruction in the immediate working area. The instruction must be readily available always.Carry out appropriate first aid in accordance with applicable safety regulations and rules in case

49、 of accidents.4.3Personal Protective Equipment (PPE)The following signs for PPE can be used to achieve safe operation and avoid contamination:Hearing protectionWear hearing protection to prevent injuries to hearing due to increased noise emission.Protective glovesWear appropriate protective gloves t

50、o prevent hand injuries from falling objects, sharp edges, hot objects, or exposure to chemicals. Protective helmetWear protective helmet to prevent head injuries from falling objects and bumping into overhead obstacles.Page 5 of 10Conveyed confidentially as trade secret ZWI-1037558-883505General ri

51、sk assessmentLifting Operations - Standard mitigations should include;No work under suspended loadPre-use inspection of lifting equipment Experienced and certified crane operatorSafe lifting zone (preferably remove all personnel from impact zone if possible) Establish and maintain clear communicationSpotters as neededWinch strapIn cases where pallet