IATF16949标准简介

IATF16949:2016标准简介,名词、组织和机构,ISO：International Organization for Standardization 国际标准化组织TSTechnical Specification 技术规范TCTechnical Commission 技术委员会IATFInternational Automotive Task Force 国际汽车推动小组IAOBInternational Automotive Oversight Bureau-USA 国际汽车监督局AIAGAutomotive Industry Action Group-USA 美国汽车工业行动小组,名词、组织和机构,ANFIAAssociazione Nazianale Fra Industrie Automobilistiche Italy 意大利国家汽车工业协会CCFAComit des Constru teurs Francais dAutomobiles-France 法国汽车制造协会FIEVFdration des Industries quipements pour Vhicules-France 法国汽车机械工业联盟SMMTSociety of Motor Manufacturers and Traders-UK 英国汽车制造与贸易协会VDAQMCVerband der Automobilindustrie-Quality Management Center-Germany 德国汽车工业质量管理中心JAMA Japan Automobile Manufacturers Association Inc.-Japan 日本汽车制造协会,IATF16949:2016制定机构,International Automotive Task Force IATF - USA AIAG - France FIEV - Germany VDA QMC - Italy ANFIA - UK SMMT -Ford Motor Company, General Motors Company FCA US LLC -Volkswagen AG BMW Group Daimler AG-FCA Italy SpA., -PSA group Renault SA,历史,1995, automotive manufacturers of USA, UK, France, Germany, Italy, etc forms a task force.International Automotive Task Force (IATF)Harmonization of QS-9000, VDA 6.1, EAQF, AVSQ, etc.Mar. 1999, launch ISO/TS 16949Further harmonization of world-wide automotive standards Joint effort of IATF and Japan Automotive Manufacture Association (JAMA) with the support for ISO TC176Automotive standards merge of ISO9001:2000/2008 transition Mar. 2002 launch ISO/TS 16949 2nd ed. Jun. 2009 launch ISO/TS 16949 3rd ed.,1995，美国，英国，法国，德国， 意大利等汽车制造商组成一个推动小组。国际汽车行动小组整合了QS-9000，VDA6.1，EAQF， AVSQ 等标准。1999年3月发布ISO / TS16949再整合入世界的汽车行业标准IATF 与日本汽车制造协会JAMA 共 同努力，再加上ISO TC176的协助汽车行业标准与ISO9001:2000/2008转版合并2002年3月发布ISO/TS16949第二版2009年6月发布ISO/TS16949第三版,历史,征求了认证机构、审核员、供应商和OEM的反馈意见IATF 16949:2016（第一版）的创建注销并取代ISO/TS 16949:2009（第三版) 汽车QMS标准不是一部独立的质量管理体系标准，而是必须当作ISO 9001:2015补充进行理解，并与ISO 9001:2015结合使用 IATF 16949:2016（第一版）是一份创新文件，着重考虑了顾客导向性，综合了许多以前顾客特定的要求。,目标,Development of quality management systems that provide forcontinual improvementemphasizing defect prevention, andthe reduction of variation and wastein the supply chain* Including customer specific requirements,在供应链中，开发质量管理体系以提供： 持续改进 强调缺陷预防 减少变差和浪费* 包括客户特殊要求,期望利益,improved product and process qualityprovide additional confidence for global sourcingfreeing up supplier resources for other quality activitiescommon quality system approach in the supply chain for supplier/subcontractor development and consistencyreduction of variation and increased efficiencyreduction in 2nd party system auditsreduction in multiple 3rd party registrations, only one certificatecommon language to improve understanding of quality requirements,改进产品和过程质量为全球货源提供附加信心释放供方其他质量活动的资源共同质量体系方法在供应链中保持供 方/分承包方的开发和一致性减少变差和提高效率减少第二方体系审核减少多重第三方注册，只有一个认证通用的语言以提高对质量要求的理解,IATF16949转换策略,IATF16949转换时间要求IATF16949转换审核要求IATF16949转换审核不符合项管理IATF16949证书发放IATF16949初次认证第五版认证规则主要变化点转换常见问题,IATF16949转换时间要求,IATF16949 audit2017.01.01 可开始IATF16949认证审核,IATF16949 Cert. IssuanceIATF16949证书发放,ISO/TS16949 Cert.2018.9.14 ISO/TS16949证书不再具备效力,ISO/TS16949 AUDIT2017.10.01 ISO/TS16949停止认证审核,Jan 01.2017,Sep 14.2018,Oct 01.2017,ISO/TS16949:2009获证组织应按照IATF认证规则要求，通过与当前ISO/TS16949:2009认证周期一致的转换审核，从而转换到IATF16949:2016监督间隔不能遵循，认证机构将启动认证退出过程，且在20个日历日内暂停组织认证证书。组织应在证书暂停后20个日历日内提交纠正措施计划，机构在证书暂停的90个日历日内重新安排并执行监督审核+转换审核,ISO/TS16949:2009获证组织应按照IATF认证规则5.1.1要求，通过与当前ISO/TS16949:2009认证周期一致的转换审核，从而转换到IATF16949:2016再认证间隔不能遵循，组织应从初次认证审核重新开始,转换审核不依据规则进行(组织证书应变为撤销状态)，组织应按照以下要求进行初次认证审核：不进行现场S1审核, S2审核应在最后一次ISO/TS16949审核的18个月内进行重新初次认证机构应是原撤证机构审核人日应依据初次审核人日执行若条件1和2不能得到满足，则应进行现场的S1审核,以下情况不能进行IATF16949转换审核：由新认证机构执行转移审核执行特殊审核,IATF16949转换审核要求,转换审核应视为依据Rules 表5.2A(新)的再认证审核，后续审核周期始于转换审核的最后一天转换审核是对系统进行全面审核，以确定对IATF16949和Rules6.8的符合性审核策划应遵循Rules5.7以及以下特定要求：转换审核前进行非现场文审，至少包括组织的QMS文件化信息(如:QM和程序)和显示符合IATF16949的证据若组织未提供要求的信息，审核计划中应包含至少0.5MD的额外审核人日以在组织现场收集和评审这些信息，该评审应先于现场会议的1小时,所有现场和远程的支持功能应包含在符合现行ISO/TS16949:2009认证周期的转换审核过程中在例外情况下，远程支持功能可不先于它所支持的制造现场进行转换审核，此时可对制造现场作出正面认证决定以证明制造现场通过IATF16949审核在制造现场转换审核报告中需澄清支持功能如范例展示的相关信息远程支持场所的审核报告应明确组织的最近一次的内审标准(TS?IATF?),所有现场和远程的支持功能应包含在符合现行ISO/TS16949:2009认证周期的转换审核过程中在例外情况下，远程支持功能可不先于它所支持的制造现场进行转换审核组织应进行彻底的差距分析，包括详细的措施计划(如范例)仅供参考若在现场审核不能获取差距分析和详细措施计划，制造现场审核将视为失败,IATF16949转换审核不符合项管理,认证机构在转移审核识别不符合时，认证机构和组织应符合下列要求符合Rules 5.11定义的对不符合项管理要求依据Rules 8.1c和8.2启动认证退出过程； 如果识别到严重不符合将导致证书暂停,IATF16949证书发放,认证机构应符合Rules定义的证书决定过程要求和以下特定要求来批准转换过程中的偏差认证机构可在现有ISO/TS16949证书失效后，并在转换审核最后一天的120个日历内做出认证决定认证机构做出正面决定后，现有有效ISO/TS16949证书将被IATF16949取代,IATF16949初次认证,针对寻求IATF16949:2016认证的组织，人天折扣将适用于以下情况具备有效ISO9001:2015认证的组织 1. IATF16949 S2审核人日最多减少30%, 但2个标准应为同一机构进行，若选择另外认证机构执行IATF审核, 新认证机构至少执行一次ISO9001:2015监督审核 2. 审核范围不能扩大，若扩大范围无审核人日折扣 3. 该要求仅适用于ISO9001:2015获证组织,B. 具备有效VDA6.1和ISO9001认证的组织 1. IATF16949 S2审核人日最多减少50% 2. 审核范围不能扩大，若扩大范围无审核人日折扣 3. 该要求仅适用于VDA6.1和ISO9001:2015获证组织C. 具备有效ISO/TS16949符合证明函的组织，转换人天减少政策不适用,第五版认证规则主要变化点,1、OEM customer-specified accessory part suppliers are now eligible for IATF 16949 certification (Rules 1.0) OEM 主机厂客户指定的附件供应商现在有资格获得IATF 16949认证（规则1.0） Manufactured to OEM specifications and are procured or released by the OEM -根据OEM规格制造，和由OEM采购或放行 Mechanically attached or electronically connected to the vehicle - 机械连接或电子连接到车辆 Installed on the vehicle or the powertrain before, or after, delivery to the final customer - 安装在车辆或动力传动系统之前或之后，交付给最终客户Rationale: IATF members agreed it was important to change the eligibility requirements to allow accessory part suppliers to have their quality management system third party certified理由：IATF成员认为重要的是要改变认证资格要求以允许附件供应商拥有他们的质量管理体系第三方认证,2、 A manufacturing site supplying to a customer requiring third party certification to IATF 16949 (or ISO/TS 16949) has to include all automotive customers in the audit scope (Rules 1.0) 需要进行IATF 16949（或ISO / TS 16949）第三方认证的生产地点，审核范围必须包括所有汽车客户（规则1.0） For example, if a sites customers are General Motors (who requires 3rd party certification) and Honda (who does not require it), then the automotive product manufactured for both GM and Honda shall be included in the audit- 例如，如果某个公司的客户是通用汽车（需要第三方认证）和本田（不要求），那么为GM和本田生产的汽车产品都将被包括在审核中Rationale: Clarification was needed based on the questions received from organizations and certification bodies. This has always been the intent of the Rules, but not explicitly stated理由：需要根据从各组织和认证机构收到的问题进行澄清，这一直是规则的意图，但没有明确说明,3、 Certification bodies legally enforceable agreement (contract) with the client now has to include a provision to allow the contract to be extended until all transfer activities to the new certification body is complete (Rules 3.1)认证机构与客户的法律上可执行的协议（合同）现在必须包括允许合同延长，直到完成转换到新认证机构的所有活动（规则3.1） The new certification body shall advise their client to notify the previous certification body about their intent to transfer (Rules 7.1)新的认证机构应建议其客户通知前一个认证机构其转换认证机构的意图（规则7.1） The client shall notify their existing certification body about their intent to transfer to a new IATF-recognized certification body (Rules 3.2) 客户应通知其现有认证机构其转换到新的IATF认可的认证机构的意图（规则3.2）,4. The previous certification body shall not use the notification of transfer as justification for suspending or cancelling the clients certificate before the transfer process is complete (Rules 7.1) 以前的认证机构不得在转认证机构过程完成之前利用转认证机构通知作为暂停或取消客户证书的理由（规则7.1） Must be a valid, extended contract in place (Rules 3.1) 必须是有效的延期合同（规则3.1） If not, the previous certification body can suspend, cancel or withdraw the certificate如果没有，上一个认证机构可以暂停、取消或撤销证书Rationale: The new requirements strengthen and ensure an effective transfer occurs between two certification bodies. Previously, the certification body sometimes canceled the existing certificate before the new certification body issued a new certificate which affected the organizations status with their customers理由：新要求加强并确保两个认证机构之间发生有效转移。 以前，认证机构有时在新认证机构颁发新证书之前取消现有证书，这将影响组织与客户间的状态,5. The years of practical experience needed to become a new IATF auditor has been reduced (Rules 4.2成为新的IATF审核员所需的实践经验年数已经减少（规则4.2） From: six (6) in the past ten (10) years - 从：六（6）在过去十（10）年 To: four (4) in the past ten (10) years - 到：四（4）在过去十（10）年Rationale: IATF recognizes that new auditor candidates were denied admission into the qualification process because they did not have six years of practical work experience in the past ten years. IATF believes four years of practical experience is sufficient knowledge and understanding of automotive manufacturing to become an IATF auditor. 理由：IATF认识到，新的审核员候选人被拒绝进入资格认证过程，由于他们在过去十年没有六年的全职实践工作经验（在满足ISO/TS16949适用范围的组织）。 IATF认为四年的实践经验，已对汽车制造行业有足够的知识和理解，可以成为IATF审核员。,6、Previously qualified third party IATF 16949 auditors (or ISO/TS 16949 auditors) can re-apply for entry as a new auditor (Rules 4.2.1) 以前有资质的第三方IATF 16949审核员（或ISO / TS 16949审核员）可以重新申请成为新的审核员（规则4.2.1） If their credentials were deactivated within previous 36 months of the application date as a new auditor 如果他们的资格在申请日期前的36个月内被停用 If the deactivation was due to failure to achieve required ADP results or failure to complete minimum number of audits/audit day requirements 如果停用是由于无法实现所需的ADP结果或无法完成最低审核/审核日要求Rationale: IATF recognizes there are cases where qualified auditors were deactivated. Previously they would not meet the six in the past ten years practical work experience and were unable to re-apply as a new auditor.理由：IATF承认有些情况下停用合格的审核员。 以前他们不满足过去十年中的六年实际工作经验，并且无法重新申请新的审核师。,7、 IATF qualified auditors are required to record their continuing personal development (CPD) hours/records in a centralized online repository in the ADP (Rules 4.5.2)IATF合格审核员需要将其持续个人发展（CPD）小时/记录记录在ADP的集中在线存储库中（规则4.5.2） All CBs who sponsor an auditor will have access to their auditors CPD record- 所有认证机构都可以访问其签约审核员的CPD记录 Eliminates the need for each certification body to request and keep the CPD records不需要每个认证机构请求和保留CPD记录 Evidence can be uploaded证据可以上传Rationale: A new requirement based on the positive feedback received from a pilot ran in 2016.The IATF decided to make this mandatory for each auditor to use。 理由：新要求基于从2016年的试运行获得的积极反馈 。IATF决定，这是强制性的要求每个审核员使用,8、 Client shall submit the number of employees for the site and all associated remote support locations as part of the audit planning (Rules 5.7.1 a) 客户应提交场地和所有相关支持场所的员工人数，作为审核计划输入的一部分（规则5.7.1 a）Rationale: IATF believes it is critical that the certification body receives the updated number of employees during the audit planning phase so they have enough time to make any necessary adjustments to audit days in case headcount increased or decreased (see Rules 5.2 q)理由：IATF认为，认证机构在制定审核计划阶段收到最新的员工人数至关重要，因此他们有足够的时间对审核人天进行必要的调整，以防审核人天数的增加或减少（见规则5.2 q）,9. Eliminated the ability to terminate an audit due to identification of major nonconformities (Rules 5.9) 取消由于确定严重不合格而终止审核 （规则5.9） This means initial, surveillance, recertification, transfer or special audits shall not be terminated! 这意味着初始，监督，再认证，转移或特殊审核不应被终止！ However, it may be necessary to terminate an audit for other reasons (i.e. emergencies, natural disasters, etc.) 但是，可能有必要因其他原因（如 紧急情况，自然灾害等）终止审核Rationale: The IATF believes that every audit outcome should demonstrate the clients extent of compliance or noncompliance with the requirements. However, Rules 4th Edition allowed the audit to be terminated if major nonconformities were identified.理由：IATF认为，每个审核结果都应显示客户符合或不符合要求的程度。 但是，第4版规则允许在确定严重不合格时终止审核。,10. The CBs final audit report shall include a written description of the interactions with support processes at other site(s) and/or remote support location(s) that were audited (Rules 5.10 f) 认证机构的最终审核报告应包括与被审核的其他地点和/或远程支持场所的支持流程的接口关系的书面描述（规则5.10 f）Rationale: This clarification strengthens the written report for the reader who needs to understand where the interactions were audited. Having a detailed written description is helpful to those not conducting the audit and to ensure the certificates are accurate理由：这一澄清强化了书面报告可帮助大家了解相互作用（接口关系）在哪里被审核 。有详细的书面描述有助于那些不进行审核的，和确保证书准确性,11. Existing Rules 5.11 (Nonconformity management) was split into the following five (5) sub-sections将现有规则5.11（不合格管理）分为如下五（5）小节： Clients responsibility for a major nonconformity客户对重大不符合项的责任 Clients responsibility for a minor nonconformity客户对轻微不符合的责任 Certification body responsibility认证机构责任 Onsite verification for a major nonconformity主要不合格的现场验证 Onsite verification for a minor nonconformity轻微不符合的现场验证No changes to the requirements对要求没有更改Rationale: New layout improves the structure of the nonconformity management process to make it easier to follow 原理：新的条款改进了不合格管理过程的结构，使其更容易遵循,12. Eliminated redundant requirements for the client to submit root cause and implemented correction within twenty (20) days from the closing meeting of a surveillance audit (Rules 6.7) & a recertification (Rules 6.8) audit删减了要求客户在监督审核（规则6.7）和重新认证（规则6.8）审核末次会议后二十（20）天内实施更正的冗余要求Rationale: This requirement was already covered in the decertification (suspension) process (Rules 8.1 / 8.2) 理由：这项要求已经被包含在取消认证（暂停）规则里（规则8.1 / 8.2）,13. Incorporated the IATF Database semi-automated transfer checking process. This changed the layout of Rules 7.1.1纳入 IATF数据库进行半自动化转移检查。 这改变了规则7.1.1的设计Also added the certification body or clients failure to complete all the required activities prior to the start of the transfer audit shall result in a initial certification audit还增加了认证机构或客户如果未能在开始转移审核之前完成所有必需的活动，将导致初次认证审核Rationale: It was important to separate the transfer requirements related to the semi-automated checking process from the requirements which are performed manually. Also wanted to ensure the consequences are clear when all transfer activity requirements are not met.理由：将转移要求从手动执行确认到半自动检查分开是很重要的。 还希望能确保在不满足所有转移活动要求时的后果是明确的。,14. Reorganized the structure of special audits (Rules 7.2) to display the list of reasons for a special audit using a bulleted method调整特殊审核的结构（规则7.2），以显示使用项目符号法进行特殊审核的原因清单15. Eliminated the ability to terminate a special audit取消终止特殊审核的能力16. Clarified that special audits of a remote support location are not entered into the IATF database澄清支持场所的特殊审核没有输入IATF数据库Rationale: Changes to 7.2 (Special Audits) were made to help improve the structure, to eliminate the ability to terminate a special audit, and for clarification purposes 理由：对7.2（特殊审核）做了修改，以帮助改进结构，取消终止特殊审核的能力，并且澄清目的,17. The certification body is required to conduct a special onsite verification audit when the decertification (suspension) process has been initiated due to a special status condition from an IATF OEM 由于IATF OEM的特殊状态条件而取消认证（暂停）时，认证机构需要进行特殊的现场验证审核Rationale: IATF wants to ensure that certification bodies enter into the IATF database the onsite special audit conducted to investigate an IATF OEM special status condition.理由：IATF希望确保认证机构进入IATF数据库，进行现场特殊审核以调查IATF OEM特殊状态条件。This requirement is a current practice, but was n