《改善喷油车间物流》PPT课件.ppt

0 EventDescription活动名称 改善新鱼绞部喷油车间物流 Objectives改进目标 Toimprovelayout andmaterialflow改善物流 Teamsponsor负责人 Mr Chen陈生TeamFacilitator辅导员 KKTeamLeader组长 Mrs YanqunLai黎燕群TeamMembers成员 Dai戴艳明 Tang唐永兰 Van万云海 Lee李佑芝 Jiang江耀昌 Liu刘利华 Henry庄文卫 RapidImprovementEventReport改善周报告 1 1 Distancebetweenscreeningframeandmachine丝印网框离丝印机器远 拿取不方便2 Scatteredlocationofwarehouseoffice 仓库办公区分散3 ScatteredOperationstation 操作区域分散4 Complexmaterialflowpath 物流路线比较复杂 不直观5 Novisiblepathline 通道路线6 WIPbeforeprintingnotlocatedinprintingstation 待印制品在印制区域外7 Improperlocationoffixture 夹具摆放位置8 Nosignplateavailableindifferentzone 操作区域没有标识牌9 Frequentmaterialmoving 有不必要的搬运 BeforeImprovement改进前的状况 Layout FlowBeforeImprovement改善前的布局与物流 Loadingonrack Towarehouse FixtureforScreenprinting Padprinting Screenprinting Painting TapeBundling Rework Sanding Oven Painting Oven Oven Cooling Tapepeeling Lift RawMat l WIPafterprinting WIPbeforeprinting Warehouseoffice Stair BeforeImprovement改善前 4 1 Createworkcellinscreenprinting丝印网框放置在丝印机器旁边 拿取方便 同时也缩短了换网时间 2 Improvelayout flowinfishrodQC区 粘胶纸区 返工区 上架区 包胶纸区 原材料区 按流程重新布局 3 Improveflowpath改善通道路线 使之更通畅 现已改好 4 Afterflowimprovement WIPbeforeprintingislaidinsameareawithprintingcell更改通道后 待印制品和印制区在同一区域 5 Putstandingsignineachworkarea每个工作区域做标识牌 6 重新画地脚线Marknewfloorline7 清除卫生死角 清除无用物品Cleanoutdisposablestuff8 重新布局夹具位置Improvelayoutoffixturelocation9 Improvelayoutofwarehouseoffice重新布置仓管办公位置 Actions采取的措施 5 1 Screeningframeisputbesidetheprintingmachine丝印网架放在丝印机器旁边2 Locatopmoffixtureforpadprintingisrationalized移印夹具移置合理位置3 Operationareasaremorecentralized操作区域比较集中4 Materialflowisbetter物流路线比较顺畅5 Flowpathlinesshowcleardirection通道路线直观多了6 WIPforprintingislocatedinprintingarea待印制物料放置在印制区域7 WarehouseofficeWillmovebacktowarehouse hereisjustfortemporalstay 将来会搬回仓库 只是暂时借用 AfterImprovement改进后的状况 Layout FlowAfterImprovement改善后的布局与物流 Loadingonrack Padprinting Screenprinting Painting TapeBundling Oven Oven Tapepeeling Lift RawMat l FixtureforScreening Towarehouse ScreeningFrame WIPbeforePrinting Ware houseoffice WIPafterPrint ing EmptyTrolley Painting MaterialFlow Stair Cooling Rework Oven AfterImprovement改善后 8 BeforePicture Ifneeded 改进前照片 如有需要 AfterPicture Ifneeded 改进后照片 如有需要 Improvement主要改进 ImprovementDescription改进描述 1 Walkingpassageisimprovedtobeneatandorganized 变更通道路线 原来分散的操作区域 现在变得集中 2 Flowofmaterialhasbecomerationalizedandsmoothenedtotheworkprocessflow Noreversematerialflowoccur enablingfewermaterialmoving 按照工序的流程重新布局 使车间物料流动顺畅 无物料回头现象 减少配件搬运 BeforeImprovement改善前 AfterImprovement改善后 9 Summary总结 AdoptedAreas Paintingandpadprintingin3rdfloor已推广实施的区域三楼喷油及移印ListmajorDrawing WI Training新的图纸 指引 培训Totalinvestment Pathlineandsignplate主要投资 通道线和标识牌Annualsaving N A每年节约 10 To doList待完成事项 11 LessonsLearned快速改进活动体会 1 WehavedevelopedthenewknowledgeandmindsetthatsomethingswhichseemsimpossiblecanbechangedwiththemomentumofLeaneducation学习了一些新的知识和理念 有些看起来不可能改变的情况 在精益思想的熏陶与推动下 还是可以改变的 2 Rationalizedlayoutandsmoothenedworkflowcanre